INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-4 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Battery Chargers BATTERY TENDER PLUS BATTERY TENDER SELECTABLE 12V/6V BATTERY CHARGER • Temperature compensated to ensure optimum charge voltage according to ambient temperature. • Automatically switches from full charge to float charging mode. • Battery Tender® at 1.25 amps will charge as fast or faster than any 3 amp charger available. • Reverse polarity protected to ensure user safety. Red & green lights alternately flash in this condition. • Complete 4-step charging program (Initialization, Bulk Charge, Absorption Mode, Float Mode). • The Battery Tender® Plus keeps your battery at peak performance at all times! This 1.25 AMP selectable charger allows you to switch between 12 volt and 6 volt charging options, making it the ideal charger. • The 1.25 AMP battery Battery provides a full charge to your 12V or 6V battery before automatically switching to float mode to maintain proper voltage levels without overcharging the battery. • Compatible with lead-acid, flooded, and sealed maintenance free batteries (AGM and gel cell) and ideal for use in long term storage to provide and maintain an optimal charge. • A low maintenance design that’s quick and easy to use, our universal power sports 12V battery charger is lightweight and compact, allowing it to operate everywhere, even in small storage spaces. Back In Stock! Part 10513 Part 10520 1.25 Amp 1.25 Amp
ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-5 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Battery Chargers Part 10528 Part 10516 • Perfect for all lead-acid, flooded or sealed maintenance free batteries (AGM and gel cell). • Complete 4-step charging program (Initialization, Bulk Charge, Absorption Mode, Float Mode). • Automatically switches to float / maintenance voltage after fully charging the battery. • If the battery voltage drops too far under load, full charger output power resumes. • Solid state two color LED indicates stage of charger. • Spark proof. • Reverse polarity protected. • 12’ output cord. BATTERY TENDER JR. BATTERY TENDER JR. 800 • Selectable for AGM, flooded, GEL, or lithium (LiFePO4) batteries. • Includes Alligator Clips and Fused Ring Terminals. • Output: 12V @ 800mA. • Charger weight: 1 lb. • Size: 4” x 2” x 1.37”. • Plugs directly into the wall. Cord measures 12 ft. • ISM™ microcontroller constantly updates charge sequence for smooth transitions between charging steps. • Spark proof. • Short circuit protected. • Reverse hook-up protection. • Safety timer. • 5 Year Warranty. The Battery Tender® Junior 800 is much more than a trickle charger. It has a brain. It’s lightweight, compact, and very easy to use, especially in small spaces. With selectable battery type, it will keep your battery fully charged, so that it is ready to go when you are! Back In Stock! .75 Amp
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-6 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Extension Cables, Lighter Adapters, & USB Charger QUICK DISCONNECT PLUG WITH USB CHARGER Part 10523 • Female adapter with quick disconnect. • Sold each. • Black quick disconnect. • 12V models only. • Sold each. FEMALE CIGARETTE LIGHTER ADAPTER CIGARETTE LIGHTER ADAPTER EXTENSION CABLES Part 14206 Part 10454 Part 10456 Part 10455 Part 14205 • Use with 12V Battery Tender® Plus and 12V Battery Tender® Jr. • Not compatible with 6V Battery Tender® Plus or other Battery Tender® product with white quick-disconnect plugs. 6 Feet 12 Feet 25 Feet • Plugs into quick disconnect battery harness. • 2.1 amp maximum output current. • Allows for charging tablets and phones. • Alligator clip accessory for use with multiple batteries. • Black quick disconnect. • For use with 12V models only. • Cable measures 2 feet long. • Black quick disconnect. • For use with 12V models only. • Contains a 7.5 amp fuse. • Cable measures 2 feet long. Part 10509 ALLIGATOR CLIPS RING TERMINAL HARNESS Part 10510
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-36 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL CUSTOM BULLET MARKER LIGHTS FOR ALL MODELS A beautiful copy of the Harley-Davidson® old style marker lights with 12 volt bulb and hidden wire mounting base. Includes rubber mounting gasket and 5/16” mounting stud with nut. Available in single or dual filament bulb with red, amber, or blue lens. Sold each. Description Part # Red Lens (Rpls. HD 68515-78T) 11404 Amber Lens 11407 Single Filament Bulb (Complete Assembly) Description Part # Red Lens 11410 Amber Lens 11411 Blue Lens 11459 Dual Filament Bulb (Complete Assembly) Description Part # Red Replacement Lens (Rpls. 11712 HD 68571-50 & 68699-78T) Amber Replacement Lens 11711 12 volt Replacement Bulb 11808F Single Filament 12 volt Replacement Bulb 11813F Dual Filament REPLACEMENT PARTS SLICK MARKER LIGHT SETS FOR CUSTOM USE Red Lenses Amber Lenses Part 11432 Part 11433 • Die cast. • Works great mounted to fender struts, strutless fenders or tour boxes. • Measures 6 1/4” long x 1” tall and protrudes 1 3/8” from mounting surface. • Dual bulbs. • Intended to supplement your existing lighting. • Includes mounting hardware with gaskets and approximately 16” of lead wire. • Sold as a set. Replacement Bulb Part # 12 volt wedge (push in) bulb 11815F Description Part # Fits 39mm fork tubes 13418 Fits 41mm fork tubes 13419 LED MALTESE MARKER LIGHT SET FOR ALL MODELS FORK TUBE TURN SIGNAL RELOCATION KITS • Can be used as running lights and supplemental brake lights. • Measures 2 1/4” long x 2 1/4” wide x 3/4” deep. • 17” of lead wire. • Includes 5/16” through-bolt for mounting. • See index under maltese cross for matching accessories. • Use these clamps to relocate custom turn signals to the front fork tubes. • These clamps are helpful when installing ape hangers and you don’t want to run wiring inside the handlebars. • Sold in sets and include hardware. Shown Installed Part 11446 REPLACEMENT PART Marker Lights & Taillights
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-122 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Spiral Suppression Plug Coil Core Core Model & Year Length End End Rpls. HD Part # Part # Big Twin 4 speed models 1965/1984, Softail models1984/1999 7”, 17” 90O Straight 32093-98 18479 18469 & Dyna 1991/1998 FLH & FLT 5 speed models 1982/1996 8”, 20 1/2” Straight 90O 32091-98 18480 18470 FXR models 1982/Later 10”, 10” 90O 90O 32090-98 18481 18471 FLT, FLHT, FLHR & FLTR 1997/1998 19”, 19” Straight 90O 32094-98 18483 18473 FLT, FLHT, FLHR & FLTR 1999/Later 21”, 21” 30O Straight 31932-99A 18484 18474 Dyna models 1999/Later 7”, 19” 90O Straight 31930-99A 18485 18475 Softail models 2000/Later 7”, 19” 90O Straight 32358-00A 18487 18477 All Sportster models (except 1200S) 1986/2003 8”, 20 1/2” Straight Straight 32092-98 18482 18472 Sportster Sport (4 plug) 1998/2003 21”(2), 24”(2) Straight 90O 32054-98 18486 18476 Sportster models 2004/Later 18 1/2”, 18 1/2” 90O Straight 31958-04 18488 18478 18480 18470 18484 18474 18496 18497 18498 18486 18476 • Black spiral core and suppression core spark plug wires from the leader in racing technology. • The spiral core features Kevlar Core, which is 4 times the tensile strength of the normal aramid fiber wire core. • 304 stainless steel alloy conductor delivers the highest level of spark energy possible. • The suppression core features Klass Core (Kevlar and fiberglass yarns) coated with latex conductive coating. • Both the spiral core and suppression core wires are insulated with EPDM, a material which is UV stable and helps to resist cracking. • Both types also have 8mm jacket O.D. OE FIT 8MM SPARK PLUG WIRES FOR BIG TWIN & SPORTSTER Spark Plug Wires Description Part # Fits FLHR, FLTR, FLTRXS, FLHX, FLHTCU, FLTRU, FLHTK, FLHTKL, FLHXSE, FLHTKSE, & 18496 2017/Later FLRT, FLHTCUTG FLDE, Fat Boy FLFB, Fat Boy 114 FLFBS, Heritage Classic FLHC, Heritage Classic FLHC, 18497 Heritage Classic 114 FLHCS, Sport Glide FLSB, Softail Slim FLSL, StreetBob FXBB, Breakout FXBR, Breakout 114 FXBRS, Fat Bob FXFB, Fat Bob 114 FXFBS, Low Rider FXLR 2018/2019 Fits Street Glide FLHX 2024/Later, Road Glide FLTRX, Street Glide Ultra FLHXU Later, 18498 CVO Street Glide FLHXSE 2024/Later, CVO Road Glide FLTRXSE 2024/Later, & CVO Road Glide ST FLTRXSTSE 2024/Later • Ultra 40 sets the standard in high performance ignition wire. With optimized EMI (electro magnetic interference) and RFI (radio frequency interference) resistance, Moroso wire is used in the highest levels of racing. • At 40 ohms of resistance per foot, our 8.65mm Ultra 40 features a highly engineered, spiral-wound conductor that maximizes energy transfer and minimizes noise interference. ULTRA 40 IGNITION WIRE SETS FOR MILWAUKEE-EIGHT®
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-43 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE 26067 26069 26065 26066 • Best quality replacement motor mounts for Touring Models. • Meets or exceeds OEM specifications. • Manufactured from the best materials available. • Sold as a set. • Best quality replacement motor mounts for Dyna Models. • Meets or exceeds OEM specifications. • Manufactured from the best materials available. Engine Mounts & Stabilizers FRONT ENGINE MOUNT FOR FLT & FXR ENGINE MOUNTS FOR LATE MODEL TOURING BIKES ENGINE MOUNTS FOR DYNA MODELS FRONT ENGINE MOUNT FOR FLT & FXR • Exceeds OEM specifications in every aspect and is recommended for high horsepower applications. • For improved rubber to sleeve contact, a steel washer is attached to the top of the sleeve, preventing “tear out”. • For maximum strength, all steel components are heat treated. • The rubber composite is chemically bonded to the steel components for years of trouble free service. • Unaffected by oil or temperature. • Manufacturer’s 2 year limited warranty. Fits FLT models 1980/2006, and all FXR models 1982/Later (Rpls. HD 16207-79B) Fits FLT models 1980/2008, & all FXR models 1982/Later (Rpls. HD 16207-79B) Part 26059 Part 26060 • Exceeds OEM specs. • All purpose, fully adjustable, while installed. • Helps absorb vibration. • Fuel & oil resistant. • Installs like OE. FRONT RUBBER ENGINE MOUNT FOR FLT AND FXR FRONT ENGINE MOUNT • This Front Engine Mount fits all rubber mounted FLT and FXR models 1980/2006. • Rpls. HD 16207-79B. • Chrome plated front engine mount for all rubber mounted Touring and FXR models 1980/2008. • Rpls. HD 14759-79TA. Part 26037 Part 26028 Super Duty Rpls. Engine Application HD# Location Part # Touring Models 16207-09 Front 26067 2009/2016 Touring Models 16300005 Front 26068 2017/Later Touring Models 47584-09 Rear 26069 2009/Later Rpls. Engine Application HD# Location Part # Dyna Models 47583-90B Front 26065 1991/2017 47564-91 & Rear 26066 47564-99
FRONT END SECTION RED PART NUMBERS INDICATE NEW PARTS 3-27 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Front Fork Related DRAIN SCREWS FOR FRONT FORKS Model & Year Description Rpls. HD Part # FL 1949/Early 1977 1/8-27 NPT allen plug 45830-48 36656F All 41mm forks 2 button head allens 45858-77 36601 Late 1977/Later with washers All 35mm & 39mm 2 button head allens 45790-80 36684 forks 1973/Later with washers Allen Plug Button Head Allen 36601 Shown Installed WIDE GLIDE FENDER SPACERS FOR NARROW FRONT FENDER • Use when attaching narrow front fender to Wide Glide front end. • 1” wide. • Bolt holes are on 2.75” centers. • CNC machined from billet aluminum. • Sold as pair. Part 36698 • 8 piece button head allen screws & washer kit. • (Rpls. HD 2823) Part 36628 Fits K Model, Sportster 1952/1987, FX models 1971/Later, FXR models 1982/Later & FXST models 1984/Later. HARDWARE KIT FOR LOWER FRONT FORK BRACKET COVER Description Part # Fits 39mm fork tubes 13418 Fits 41mm fork tubes 13419 FORK TUBE TURN SIGNAL RELOCATION KITS • Use these clamps to relocate custom turn signals to the front fork tubes. • These clamps are helpful when installing ape hangers and you don’t want to run wiring inside the handlebars. • Sold in sets and include hardware.
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-21 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Handlebars DRAG RISER HANDLEBARS FOR CUSTOM USE Center Chrome Description Width Rise Pullback Width Part # Chubby Ape Hangers 36.5” 12.5” 10” 9” 40173 36.5” 14” 10” 9” 40174 37” 16” 10” 9” 40175 37” 10” 10” 9” 40176 Outlaw Z 34.5” 10” 9” 9.5” 40177 34.5” 12” 9” 9.5” 40178 Club Style Flatline 24” 10” 0” ------ 40185 24” 12” 0” ------ 40186 • Designed and manufactured in the USA. • Made of the highest quality American steel. • Hard chromed for a show quality finish. 40173 40176 40174 40177 40185 40175 40178 40186
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-39 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Caliper Related FRONT BRAKE CALIPER MOUNTING HARDWARE FOR BIG TWIN & SPORTSTER BRAKE CALIPER BLEEDER SCREWS FOR BIG TWIN & SPORTSTER Model & Year Part # Big Twin & Sportster 1987/1999 58304 FLT/ V-Rod Models 2008/Later & Milwaukee-Eight® 58381 Fitment OEM Finish Part # Sportster 1983/2003 44048-83 Chrome 58375 Big Twin 1983/2004 44048-83 Zinc 58376 Touring Models 2009/Later 4890 Black 58377 V-Rod 2008/Later 4890 Chrome 58378 Model & Year Part # Big Twin 2000/2007 (except Springers) & 58385 Sportster 2000/2003 FLT Models 2008/Later & Milwaukee-Eight® 58384 Note: Dual disc models requires 2 sets. BRAKE CALIPER HARDWARE KIT FOR BIG TWIN & SPORTSTER • Provides a great finishing touch to front or rear caliper. • Includes 6 point mounting bolts, 12 point brake pad support pins, and bleeder screw. Part 58310 (Rpls. HD 44473-02A) Fits Big Twin 2000/Later (except Springer front) & Sportster 2000/2003 REAR CALIPER HARDWARE KITS FOR BIG TWIN & SPORTSTER If wear and tear has taken its toll, or you just want to improve the appearance of your rear caliper, this Hardware Kit will do the job. Includes two Torx type caliper mounting pins (Rpls. HD 4403986) & one bleeder screw valve (Rpls. HD 44146-77). • Save that worn out banana style caliper and replace those sloppy bushings with this kit. • Includes brake pad pins, caliper mounting bushings, mounting stud, locknut and washers. Description Part # Complete Caliper and Mount 57611 Rebuild Kit (Rpls. HD 44331-73) Pins only. Sold in pack of 2 57633 (Rpls. HD 44124-72) Long Bushing only. Sold each 57602 (Rpls. HD 45821-75) Short Bushing only. Sold each 57605 (Rpls. HD 45822-75) CALIPER AND MOUNT REBUILD KIT FOR EARLY MODELS Complete Kit Shown Fits FL 1972/1984 & FX, Sportster 1973 only (Rpls. HD 44331-73) 58385 58375 58384
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-21 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Part 66065 Part 60074 Part 60075 Polished Chrome • High quality CNC machined replacement OE style Rocker Arm Covers for Shovelhead. Includes spacers to adapt to late style 1980/Later heads. • Sold in pairs. • 6061 aluminum for increased durability over stock. • Anodized S&S blue. • Unique labyrinth design to significantly reduce oil consumption. • Maintainance free design replaces ineffective mesh filter. • Less oil carry over into the intake. Fits Shovelhead, All Years Fits Twin Cam 1999/2017 (Rpls.HD 17550-80 & 17552-80) Rocker Arm Covers & Related ROCKER ARM COVER ASSEMBLIES FOR ALL EVOLUTION MODELS ROCKER ARM COVERS FOR SHOVELHEAD MODELS BILLET HEAD BREATHER FOR TWIN CAM • Die cast aluminum construction to keep strength high and cost low. • CNC machined for an excellent fit. • Six bolt top cover design for an improved sealing quality. • One piece rocker arm supports for easy installation. • Two piece cover designed to minimize the possibility of oil leaks. • Extended height vent towers to help eliminate the oil mist carry over problem normally associated with the head type venting system. • Larger than OE vent valves are incorporated into the rocker cover seal. • Silicon beaded lower gaskets. • Includes all necessary mounting hardware. Features These Rocker Cover Assemblies were developed to provide a high tech look while reducing the high cost of a similar product machined from billet aluminum. They can be used on all years and models of the Evolution engine regardless of whether the engine vents through the crankcase or the cylinder heads. The one way breather valve has been upgraded from the OE umbrella type to a much more efficient flapper type, and is also located higher in the cover. Installation of covers on OE height and most comparably sized engines can be performed without removing the engine from the frame. Sold as an assembly for front and rear heads. Model & Year Description Part # Big Twin Evolution Chrome Plated Rocker Cover Set 60611 1984/1999 & Polished Rocker Cover Set 60612 Sportster 1986/Later Replacement Gasket & O Ring Seal Set (includes 10 pieces 64075 for 2 rocker covers) Shown Installed Two Piece Cover Design
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-2 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL 6 Speed Transmissions & Builders Kit Gear Ratio 1ST 2.94:1 2ND 2.21:1 3RD 1.57:1 4TH 1.23:1 5TH 1.00:1 6TH 0.86:1 Gear Ratio 1ST 2.94:1 2ND 2.21:1 3RD 1.57:1 4TH 1.23:1 5TH 1.00:1 6TH 0.86:1 6 SPEED TRANSMISSIONS FOR SOFTAIL & CUSTOM USE 6 SPEED TRANSMISSION BUILDERS KIT Finish Part # Factory Cast 70377 Gloss Black 70378 Polished 70379 Fits Big Twin Models 1990/1999 Fits 1990/Later Big Twin 5 Speed Models • Precision ground 8620 gears and shafts. • Roller detent for smoother shifts. • Hardened steel shift forks for strength & durability. • Chrome plated billet trap door minimizes shaft flex. • Chrome plated top and side covers. • Includes 32 tooth pulley. • Update your Big Twin 5 speed with this 6 speed overdrive kit. • Precision ground 8620 gears and shafts. • Roller detent for smoother shifts. • Hardened steel shift forks for strength & durability. • Chrome plated billet trap door minimizes shaft flex. Part 72731 We Recommend Lucas Synthetic Gear Oil For Less Gear Noise & Longer Bearing Life We Recommend Lucas Synthetic Gear Oil For Less Gear Noise & Longer Bearing Life 70377 70379 70378 Includes 32 Tooth Pulley
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-30 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Big Twin 4 Speed Parts SHIFTER PARTS FOR BIG TWIN 1936/EARLY 1979 See Section 10 for Shift Fork Aligning Gauge SHIFTER FORK BUSHING NUT 70023 (Rpls. HD 34179-33) Diagrams reprinted courtesy of Clymer - Clymer Instruction Books available in Section 10 of this catalog. 7-29 7-31 70006F SHIFTER FINGER ROLLER 1939/Early 1979 70006F (Rpls. HD 34168-39) SHIFTER FORK BUSHING 1936/Early 1979 70022 - Sold each (Rpls. HD 34175-36) SHIFTER COVER GASKET 1936/Early 1979 70403F (Rpls. HD 34824-36) FOOT SHIFTER COVER SHELL 1952/Early 1979 70013 (Rpls. HD 34803-59) SHIFTER COVER FIBER GASKET 1952/Early 1979 70400F (Rpls. HD 34552-52) PAWL CARRIER BUSHING 1952/Early 1979 70026 (Rpls. HD 34498-52) OE TYPE DUST COVER & SHIFTER LEVER KIT Fits FL 1952/Early 1979 FX 1971/1973 70028 - (Rpls. HD 34447-52 & 34555-52) PAWL CARRIER SPRING 1952/Early 1979 72362F (Rpls. HD 34500-52A) FOOT SHIFT ADAPTOR PLATE GASKET 1952/Early 1979 70401F (Rpls. HD 34565-52) NUT LOCK 1936/Early 1979 70012F (Rpls. HD 34180-33) MAINSHAFT SHIFTER FORK 1936/Early 1979 70020 - 70039 - (Rpls. HD 34158-36) SHIFTER FINGER 1936/Early 1979 70021 (Rpls. HD 34165-36) COUNTERSHAFT SHIFTER FORK 1936/Early 1979 70019 - 70040 - (Rpls. HD 34159-36) NUT LOCK 70012F (Rpls. HD 34180-33) SHIFTER FORK SHAFT 1936/Early 1976 70024 (Rpls. HD 34140-36) SHIFTER FINGER 1936/Early 1979 70021 (Rpls. HD 34165-36) SHIFTER FORK BUSHING NUT 1936/Early 1979 70023 (Rpls. HD 34179-33) Part 70504 Polished • High quality replacement ratchet top with hardware. • Replace the old worn out unit on your transmission with this fresh show piece. • No more searching for all the small internal pieces. • This unit saves you time and money. Fits Big Twin 4 speed 1952/Early 1979 (Rpls. HD 34799-65) COMPLETE RATCHET TOP ASSEMBLY FOR BIG TWIN 4 SPEED
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-67 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Primary Belts # of Pulley Teeth Belt Width Belt Teeth Combo Year & Description Part # 41 & 61 1937/1964 with open or closed primary 77500 132 39 & 62 and 1979/1984 4 speed with die cast 40 & 62 inner primary, kick or electric start (Bullseye belt +.020” longer than 77501) 1 1/2” 132 41 & 61 1965/1978 4 speed with sand cast inner 77501 primary, kick or electric start 138 45 & 68 1965/1984 4 speed with electric start 77548 144 47 & 76 1937/1984 4 speed with open primary 77502 kickstart 1 5/8” 130 48 & 68 Late 1985/Later 5 speed electric start 77533 138 45 & 68 Late 1985/Later 5 speed electric start 77511 1 3/4” 132 48 & 72 Late 1985/Later 5 speed electric start 77519 141 47 & 72 Late 1985/Later 5 speed electric start 77520 2” 142 52 & 69 1970/1978 Shovelhead 77517 2” open belt drive 140 48 & 69 1990/Later Softail Signature Series with 77568 2” open primary 144 47 & 76 1937/1984 4 speed with open primary 77503 kickstart 141 47 & 72 1955/Later 4 or 5 speed, kick or electric 77522 3” start 144 47 & 76 1937/1984 4 speed with open primary 77504 kickstart All Replacement Primary Belts are fiberglass reinforced HTD type rubber belts (except 77511, 77548 & 77533 that are Kevlar® reinforced) supplied to us straight from the manufacturer to ensure a positive fit every time. If the needed belt length is not known,determine the number of pulley teeth combination and width for the correct belt. Life size profile of belt illustrated below. Note: Due to the numerous variables of misalignment and improper tensioning upon installation, there is no warranty on belts. REPLACEMENT PRIMARY BELTS FOR BIG TWIN 8MM 11MM 14MM # of Pulley Teeth Belt Width Belt Teeth Combo Year & Description Part # 92 31 & 47 1980/1984 5 speed closed primary 77515 new style belt drive 1 1/2” 96 29 & 44 1937/1984 open or closed primary, kick 77505 28 & 44 or electric start old style belt drive 99 31 & 47 1937/1984 open or closed primary, kick 77514 or electric start new style belt drive # of Pulley Teeth Belt Width Belt Teeth Combo Year & Description Part # 24 & 37 1937/1984 open or closed primary, kick 77523 with idler or electric start 1 1/2” 78 24 & 38 without idler 3 3/8” 85 30 & 46 1990/Later (Top Fuel Style) 77562
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-108 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Primary & Inspection Cover Gaskets PRIMARY COVER GASKETS FOR BIG TWIN AND SPORTSTER • AFM® (Aluminum Foam Material) gaskets are the best available. • AFM® gasket material is a chemically blown compound of nitrile synthetic rubber bonded on both sides of an aluminum base sheet. • AFM® gaskets do not require any type of gasket sealer and re-torque is not required. • The synthetic rubber compound will not absorb oil and will conform to uneven gasket surfaces such as chrome plated housings. • The gasket’s aluminum base material provides a stable platform for the synthetic rubber compound and prevents any unwanted extruding action common with paper type gaskets. CLUTCH INSPECTION COVER SEAL FOR BIG TWIN Model & Year Rpls. HD # Part # Big Twin 4 speed 1965/Later 60567-90 78476 FLT & FXR 1980/1984 34906-79A 78468 FLT & FXR 1985/2006 34906-85D 78469 Softail 1984/2006 60567-90C 78476 Dyna 1991/2005 60567-90C 78476 Model & Year Rpls. HD # Part # Big Twin 4 & 5 speed 25416-70 78477 1970/Early 1984 Inspection Cover Gaskets (Pack of 5) Inspection Cover Gaskets Clutch Cover (Derby) Gasket (Pack of 5) Clutch Cover (Derby) Gasket 78476 78498 78466 78423 78405 78465 78468 78469 78477 78789 Primary Cover Gaskets Model & Year Rpls. HD # Part # Big Twin 4 speed 1965/Later 60540-65A 78498 FLT & FXR models 1980/1993 34901-79B & 78496 34901-85A FLT models 1994/2006 & FXR models 1994 34901-94A 78495 Touring Models 2007/2016 34901-07 78789 Touring FL 2017/Later .060” Milwaukee-Eight® 25700378 78465 Softail 1984/1988 60540-65A 78498 Softail 1989/2006 60539-94B 78497 Softail 2007/Later 60547-06 78421 Softail 2017/Later .032” Milwaukee-Eight® 25700564 78466 Dyna 1991/2005 60539-94B 78497 Dyna 2006/Later 60547-06 78421 XLH 1967/1976 & XLCH 1970/1976 34955-67 78499 Sportster 1977/1990 34955-75 78406 Sportster 1991/2003 34955-89 78405 Sportster 2004/Later 34955-04 78423 Primary Cover Gaskets (Sold Each) • Sold each. Part 78422 Fits Dyna 2006/Later, Softail & FLT Models 2007/Later (Rpls. HD 17369-06) • Kit includes all of the necessary gaskets, seals, and O-rings required when removing and replacing the outer primary cover for service work. • The primary cover gasket is manufactured with an aluminum base sheet for rigidity, and covered with a chemically blown compound of foam-like nitrile synthetic rubber on both sides. • Synthetic rubber compound will not absorb oil, and will conform to uneven gasket surfaces, such as chrome primary covers. • The gasket’s aluminum base material provides a stable platform for the synthetic rubber compound, and prevents any unwanted extruding action common with paper type gaskets. Model & Year Part # Sportster 2004/Later 78420 PRIMARY COVER GASKET & SEAL KIT FOR SPORTSTER 2004/LATER Synthetic Rubber Bonded To Aluminum
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-43 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Oil Tank Mounts FRONT AND REAR OIL TANK MOUNT KIT FOR SOFTAIL Designed like the OEM parts, these steel Oil Tank Mounts include well nuts like their stock counterpart. The rear mount is 3/16” thick and the front mount is 1/8” thick. Kit includes rear and front mounts. Part 85148 Rear Front Fits Softail models 1984/1999 (Rpls. HD 62704-84, rear & 62707-84, front) FRONT OIL TANK MOUNT KITS FOR BOBBER STYLE RIGID FRAMES This custom Front Oil Tank Mount Kit is designed to mount a stock style Softail oil tank to our Rigid style frames. Available raw or chrome. Part 85147 Chrome Part 85146 Raw Fits Rigid Bobber Style Frames OIL TANK MOUNTING BRACKETS FOR SOFTAIL • A full oil tank can weigh up to 29 pounds, 1/4” thick steel construction ensures these brackets will provide the necessary support. • Threaded to eliminate the OEM welded on well nuts. • Rear bracket is TIG welded. Rear Front Model & Year Part # Part # Softail 1984/1999 85150 85151 Rear (Rpls. HD 62704-84) Front (Rpls. HD 62707-84) Heavy Duty
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-76 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Sportster 2007/Later (Partial) Softail Models 2001/2005 (Drop-In) Touring Models 1995/1999 (Partial) Touring Models 2006/2007 (Drop-In) EFI FUEL PUMP KITS Electronic Fuel Pump Kits Fitment Description Rpls. HD Part # FLH, FLT, & FLHR Injected Models 1995/1999 Partial ------ 82842 FLH & FLT Models 2006/2007 Drop-in 62897-01B 82896 Touring Models 2008/Later (except Road King Models) Drop-in 62908-08 82844 Road King Models 2008/Later Drop-in 62908-08 & 61000690 82895 FX, FL Softail Models 2008/2017 Partial 75284-08A 82843 Softail Models 2018/2022 Drop-in 61200042 82883 Softail Models 2001/2007 & Touring Models 2002/2007 Partial 62897-01B 82845* Softail Models 2001/2005 Drop-In 75132-01 D, B 82901 Sportster 883 & 1200 2007/Later Partial 75305-07A 82846 Drop-in 75305-07A 82894 82842 82896 82843 82844 82883 82845 82846 82901 82895 *Includes door gasket for Touring Models. Purchase Part # 82850 door gasket for Softail applications. 82894 • Available as partial kits for assembly on existing cover plates, or drop-in that includes kits assembled on cover plates. Softail Models 2001/2007 & Touring Models 2002/2007 (Partial) Road King Models 2008/Later (Drop-In) Softail 2008/2022 (Drop-In) Touring Models 2008/Later (except Road King) (Drop-In) Softail Models 2008/2017 (Partial) Sportster 2007/Later (Drop-In)
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-90 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL 55mm Performance Manifold & Choke Cable Assemblies CHOKE CABLE ASSEMBLIES FOR MOST MODELS S & S 55MM PERFORMANCE MANIFOLD 82515 82506 83400 83401 82507 Part 82900 Fits 2017/Later Milwaukee-Eight® (except CVO & 2024 Road/Street Glide with Oval Port) • High-Flow, adds 3-5 hp. • Must have for big bore engines. • CNC machined. • T6 heat treated cast aluminum. • Replaces stock, plastic manifold. • Includes new rubber seal. • Exempt from emissions tampering regulations under CARB EO# D-355-39. Continued On Next Page
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-97 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Air Filter Related EARLY STYLE AIR FILTER KITS FOR EARLY CARBURETORS Description Part # Uni Filter with screen filter element 84520 Carburetor Fitment Style Part # Tillotson, Bendix, Dual Smooth 84006 Butterfly Keihin and S&S A or B Logo 84091 Carburetor Fitment Part # Twin Cam 1999/2016, Evolution 1993/1999 & Sportster 1991/Later 84310 Milwaukee-Eight® 2017/Later with a stock and SE air cleaner 84311 (Does not fit Heavy Breather air cleaner) REPLACEMENT FILTER ELEMENTS • 7” round air filter kits include a foam type air filter element, a steel backing plate that is recessed 7/8” for improved leg clearance and a 1/8 NPT straight fitting for crankcase ventilation. • Rpls. HD 94944-84T & 29004-84T. • Tapered velocity stack shape of flange plates matches reverse cone shape of cover. • Large high capacity filter and hardware included. • The Moroso air-oil separator keeps head breather intact. • Filters out crankcase vapors, oil mist and condensation from air intake. • Keeps air filter, throttle body intake, pistons, and valves free of oil build up. • Oil is separated to catch can. Empty catch can at regular service intervals. • Black body and bracket. DIE CAST TEARDROP AIR FILTER KITS FOR 3 HOLE FILTER MOUNT CARBURETORS AIR-OIL SEPARATORS Description Part # Uni Filter with screen filter element 84520 REPLACEMENT PART Model Part # Fits 3 Hole Filter Mount Tillotson, Bendix, S&S Super B and 84025 Keihin carburetors. Fits Keihin Constant Velocity carburetors. 84055 Fits Tillotson, Bendix, Keihin, and S&S Super B carburetors. OPEN AIR FILTER FOR 3 HOLE FILTER MOUNT CARBURETORS Description Part # Complete Air Filter (as shown) 84003 (Rpls. HD 94868-83T) Replacement Filter 84521 (Rpls. HD 94850-83 & 29001-85) • Die cast 5 1/2” O.D. Air Filters are one of our most popular replacement filters. 84310 84311
EXHAUST SECTION RED PART NUMBERS INDICATE NEW PARTS 9-8 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL 90002 90000 90001 • Top quality drag pipes for models listed. • Available in 1 3/4” or 2” diameter in 40” lengths. • Slash cut tips for a performance look. • Hidden channel mounts for a clean look. • Chrome plated, ceramic coated or black powder coated that is suitable for heat wrapping. Black powder coating is a protectant for rust, not a ceramic heat coating. 1 3/4” 1 3/4” 1 3/4” 2” Black Black Chrome Chrome Powder Coat Ceramic Fitment Part # Part # Part # Part # FX 4 Speed 1971/1984 90000 90024 90029 90039 FXWG 1981/1982 1 3/4” 1 3/4” 1 3/4” 2” Black Black Chrome Chrome Powder Coat Ceramic Fitment Part # Part # Part # Part # Softail Models 90001 90025 90030 90040 1986/2006 1 3/4” 1 3/4” 1 3/4” 2” Black Black Chrome Chrome Powder Coat Ceramic Fitment Part # Part # Part # Part # Sportster 2004/2013* 90016* 90026* 90031* 90042* Evolution Sportster 90002 90027 90032 90044 1986/2003 Sportster 1957/1985 90011 90028 90033 90046 (except 1979) DRAG PIPES FOR BIG TWIN & SPORTSTER Drag Pipes * Note 2004/2006 carbureted models require O2 Sensor Eliminator Plug Part # 95141 or 95133. Now Available In Ceramic Coating • 2” O.D. L.A.F. drag pipes offer wicked looks and thunderous sound. • Includes mounting hardware. L.A.F. DRAG PIPES 90047 90048 90049 90047 Fitment Finish Part # Softail® & Custom Chrome 90047 Evolution 1984/2017 Black 90048 Chrome With Black Heat Wrap 90049 Black With Black Heat Wrap 90050 Chrome Hardware Black Hardware Not legal for sale or use in California, or on any pollution controlled vehicles. Not legal for sale or use in California, or on any pollution controlled vehicles.
EXHAUST SECTION RED PART NUMBERS INDICATE NEW PARTS 9-10 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Side By Side Exhaust, True Duals & Stepped Head Pipes POWERHOUSE DRESSER TRUE DUALS FOR FLT MODELS **Uses Milwaukee-Eight® slip-on mufflers. Fitment Finish Part # FLT 2017/Later** Chrome with Chrome Heat Shields 90336 Chrome with Black Heat Shields 90337 Fitment Finish Part # FLT 1995/2016 Chrome with Chrome Heat Shields 90332* Chrome with Black Heat Shields 90333* 90336 90337 Included Hardware 90332 Left Side Pipe Detail *Note: These sets do not run under the transmission. The left side pipe exits from the rear cylinder head. 90333 • 2 into 2 True Dual head pipes. • Offers better performance and a deeper sound. • Includes heat shields. • All sets are manufactured with O2 sensor bungs. • See this section for Powerhouse® mufflers for these pipes. Included Hardware • Side by side performance exhaust has great looks and adds horsepower to your Softail®. • Removable baffles. • Includes mounting hardware. Fitment Finish Part # Softail Models Chrome 90051 1984/2017 Black 90052 SIDE BY SIDE PERFORMANCE EXHAUSTS 90052 90051 Not legal for sale or use in California, or on any pollution controlled vehicles. Not legal for sale or use in California, or on any pollution controlled vehicles.
GENERAL MERCHANDISE SECTION RED PART NUMBERS INDICATE NEW PARTS 10-59 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE ADJUSTABLE TORQUE WRENCH ADAPTER Description Use on Shovelhead and EVO, Big Twin 1966/Later, 60774 Single cam only. Includes aftermarket and S&S motors. Bore size 3.4375”- 4” Twin Cam Big Bore Cylinders, Big Bore Cylinders with 60825 OEM bolt pattern 1999/Later Bore size 4”- 4.060” Twin Cam 88, 96 with OEM bolt pattern, 1999/Later 60826 Bore size 3.75”- 3.875” VALVE SPRING COMPRESSOR FOR ALL MODELS Made for the longer valve and spring combination of the Evolution, but will still work on all early Big Twin and Ironhead Sportster models. Works on all Big Twin and Sportster heads, all years. Black wrinkle powder coated. (Rpls. HD 96600-36B) Part 60754 PISTON PIN LOCK RING TOOLS FOR MOST MODELS 110” PISTON PIN CLIP REMOVER & INSTALLER PISTON PIN CLIP TOOL FOR MILWAUKEE-EIGHT® MODELS Used to install spiral lock rings like 65102. Used on OEM or aftermarket pistons with a .515’’ I.D. wrist pin, this tool installs the lock ring in one easy step without distorting the ring, and allowing the safest wrist pin retention possible. Used on all models with spiral lock piston pin lock rings. Lock ring not included. (Rpls. HD 96780-58A) Used to install round wire piston pin lock rings like 65196 on Shovelhead 1983/Later, Big Twin Evolution and all Sportster Late 1985/Later. Lock ring not included. (Rpls. HD 34623A) Part 60744 Part 60865 Part 60899 Part 60817 For Round Wire Lock Ring For Spiral Lock Ring Incorrect piston pin clip removal can damage the piston, and incorrect installation can damage the clip. Damaged clips can come out during engine operation, causing catastrophic failure. This tool is designed exclusively for the Screamin’ EagleTM 110” engine to ensure proper pin clip removal and installation. Late model aluminum cylinders cannot be accurately honed without using torque plates. These plates simulate operating stress conditions, when boring or honing aluminum cylinders. They easily adapt to conventional boring bars or a Sunnen type honing machine. These plates are drilled precisely for multiple application use, and can accommodate various bore sizes with stock or oversize big bores. Kits are laser lettered for ease of use with torquing sequence, and most sets don’t require removal of ring dowels. Refer to chart for sizes and applications available. Part 07517 Shown In Use Wrench Not Included • Torque any fastener with a combination wrench or Allen wrench. • Will work with 6mm (1/4”) through 19mm (3/4”) combination wrenches. • Will work with 6mm and 8mm Allen wrenches. • Heat-treated steel with a black oxide finish. • 3/8” square drive is rated for a maximum torque of 90 ft-lbs. • Removes and installs piston pin clip. • Sold each. Engine Tools ENGINE CYLINDER TORQUE PLATE KIT FOR BIG TWIN Fits Milwaukee-Eight® Touring Models 2017/Later & Softail 2018/Later
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