INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-4 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Battery Chargers BATTERY TENDER PLUS BATTERY TENDER SELECTABLE 12V/6V BATTERY CHARGER • Temperature compensated to ensure optimum charge voltage according to ambient temperature. • Automatically switches from full charge to float charging mode. • Battery Tender® at 1.25 amps will charge as fast or faster than any 3 amp charger available. • Reverse polarity protected to ensure user safety. Red & green lights alternately flash in this condition. • Complete 4-step charging program (Initialization, Bulk Charge, Absorption Mode, Float Mode). • The Battery Tender® Plus keeps your battery at peak performance at all times! This 1.25 AMP selectable charger allows you to switch between 12 volt and 6 volt charging options, making it the ideal charger. • The 1.25 AMP battery Battery provides a full charge to your 12V or 6V battery before automatically switching to float mode to maintain proper voltage levels without overcharging the battery. • Compatible with lead-acid, flooded, and sealed maintenance free batteries (AGM and gel cell) and ideal for use in long term storage to provide and maintain an optimal charge. • A low maintenance design that’s quick and easy to use, our universal power sports 12V battery charger is lightweight and compact, allowing it to operate everywhere, even in small storage spaces. Back In Stock! Part 10513 Part 10520 1.25 Amp 1.25 Amp
ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-5 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Battery Chargers Part 10528 Part 10516 • Perfect for all lead-acid, flooded or sealed maintenance free batteries (AGM and gel cell). • Complete 4-step charging program (Initialization, Bulk Charge, Absorption Mode, Float Mode). • Automatically switches to float / maintenance voltage after fully charging the battery. • If the battery voltage drops too far under load, full charger output power resumes. • Solid state two color LED indicates stage of charger. • Spark proof. • Reverse polarity protected. • 12’ output cord. BATTERY TENDER JR. BATTERY TENDER JR. 800 • Selectable for AGM, flooded, GEL, or lithium (LiFePO4) batteries. • Includes Alligator Clips and Fused Ring Terminals. • Output: 12V @ 800mA. • Charger weight: 1 lb. • Size: 4” x 2” x 1.37”. • Plugs directly into the wall. Cord measures 12 ft. • ISM™ microcontroller constantly updates charge sequence for smooth transitions between charging steps. • Spark proof. • Short circuit protected. • Reverse hook-up protection. • Safety timer. • 5 Year Warranty. The Battery Tender® Junior 800 is much more than a trickle charger. It has a brain. It’s lightweight, compact, and very easy to use, especially in small spaces. With selectable battery type, it will keep your battery fully charged, so that it is ready to go when you are! Back In Stock! .75 Amp
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-6 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Extension Cables, Lighter Adapters, & USB Charger QUICK DISCONNECT PLUG WITH USB CHARGER Part 10523 • Female adapter with quick disconnect. • Sold each. • Black quick disconnect. • 12V models only. • Sold each. FEMALE CIGARETTE LIGHTER ADAPTER CIGARETTE LIGHTER ADAPTER EXTENSION CABLES Part 14206 Part 10454 Part 10456 Part 10455 Part 14205 • Use with 12V Battery Tender® Plus and 12V Battery Tender® Jr. • Not compatible with 6V Battery Tender® Plus or other Battery Tender® product with white quick-disconnect plugs. 6 Feet 12 Feet 25 Feet • Plugs into quick disconnect battery harness. • 2.1 amp maximum output current. • Allows for charging tablets and phones. • Alligator clip accessory for use with multiple batteries. • Black quick disconnect. • For use with 12V models only. • Cable measures 2 feet long. • Black quick disconnect. • For use with 12V models only. • Contains a 7.5 amp fuse. • Cable measures 2 feet long. Part 10509 ALLIGATOR CLIPS RING TERMINAL HARNESS Part 10510
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-122 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Spiral Suppression Plug Coil Core Core Model & Year Length End End Rpls. HD Part # Part # Big Twin 4 speed models 1965/1984, Softail models1984/1999 7”, 17” 90O Straight 32093-98 18479 18469 & Dyna 1991/1998 FLH & FLT 5 speed models 1982/1996 8”, 20 1/2” Straight 90O 32091-98 18480 18470 FXR models 1982/Later 10”, 10” 90O 90O 32090-98 18481 18471 FLT, FLHT, FLHR & FLTR 1997/1998 19”, 19” Straight 90O 32094-98 18483 18473 FLT, FLHT, FLHR & FLTR 1999/Later 21”, 21” 30O Straight 31932-99A 18484 18474 Dyna models 1999/Later 7”, 19” 90O Straight 31930-99A 18485 18475 Softail models 2000/Later 7”, 19” 90O Straight 32358-00A 18487 18477 All Sportster models (except 1200S) 1986/2003 8”, 20 1/2” Straight Straight 32092-98 18482 18472 Sportster Sport (4 plug) 1998/2003 21”(2), 24”(2) Straight 90O 32054-98 18486 18476 Sportster models 2004/Later 18 1/2”, 18 1/2” 90O Straight 31958-04 18488 18478 18480 18470 18484 18474 18496 18497 18498 18486 18476 • Black spiral core and suppression core spark plug wires from the leader in racing technology. • The spiral core features Kevlar Core, which is 4 times the tensile strength of the normal aramid fiber wire core. • 304 stainless steel alloy conductor delivers the highest level of spark energy possible. • The suppression core features Klass Core (Kevlar and fiberglass yarns) coated with latex conductive coating. • Both the spiral core and suppression core wires are insulated with EPDM, a material which is UV stable and helps to resist cracking. • Both types also have 8mm jacket O.D. OE FIT 8MM SPARK PLUG WIRES FOR BIG TWIN & SPORTSTER Spark Plug Wires Description Part # Fits FLHR, FLTR, FLTRXS, FLHX, FLHTCU, FLTRU, FLHTK, FLHTKL, FLHXSE, FLHTKSE, & 18496 2017/Later FLRT, FLHTCUTG FLDE, Fat Boy FLFB, Fat Boy 114 FLFBS, Heritage Classic FLHC, Heritage Classic FLHC, 18497 Heritage Classic 114 FLHCS, Sport Glide FLSB, Softail Slim FLSL, StreetBob FXBB, Breakout FXBR, Breakout 114 FXBRS, Fat Bob FXFB, Fat Bob 114 FXFBS, Low Rider FXLR 2018/2019 Fits Street Glide FLHX 2024/Later, Road Glide FLTRX, Street Glide Ultra FLHXU Later, 18498 CVO Street Glide FLHXSE 2024/Later, CVO Road Glide FLTRXSE 2024/Later, & CVO Road Glide ST FLTRXSTSE 2024/Later • Ultra 40 sets the standard in high performance ignition wire. With optimized EMI (electro magnetic interference) and RFI (radio frequency interference) resistance, Moroso wire is used in the highest levels of racing. • At 40 ohms of resistance per foot, our 8.65mm Ultra 40 features a highly engineered, spiral-wound conductor that maximizes energy transfer and minimizes noise interference. ULTRA 40 IGNITION WIRE SETS FOR MILWAUKEE-EIGHT®
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-43 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE 26067 26069 26065 26066 • Best quality replacement motor mounts for Touring Models. • Meets or exceeds OEM specifications. • Manufactured from the best materials available. • Sold as a set. • Best quality replacement motor mounts for Dyna Models. • Meets or exceeds OEM specifications. • Manufactured from the best materials available. Engine Mounts & Stabilizers FRONT ENGINE MOUNT FOR FLT & FXR ENGINE MOUNTS FOR LATE MODEL TOURING BIKES ENGINE MOUNTS FOR DYNA MODELS FRONT ENGINE MOUNT FOR FLT & FXR • Exceeds OEM specifications in every aspect and is recommended for high horsepower applications. • For improved rubber to sleeve contact, a steel washer is attached to the top of the sleeve, preventing “tear out”. • For maximum strength, all steel components are heat treated. • The rubber composite is chemically bonded to the steel components for years of trouble free service. • Unaffected by oil or temperature. • Manufacturer’s 2 year limited warranty. Fits FLT models 1980/2006, and all FXR models 1982/Later (Rpls. HD 16207-79B) Fits FLT models 1980/2008, & all FXR models 1982/Later (Rpls. HD 16207-79B) Part 26059 Part 26060 • Exceeds OEM specs. • All purpose, fully adjustable, while installed. • Helps absorb vibration. • Fuel & oil resistant. • Installs like OE. FRONT RUBBER ENGINE MOUNT FOR FLT AND FXR FRONT ENGINE MOUNT • This Front Engine Mount fits all rubber mounted FLT and FXR models 1980/2006. • Rpls. HD 16207-79B. • Chrome plated front engine mount for all rubber mounted Touring and FXR models 1980/2008. • Rpls. HD 14759-79TA. Part 26037 Part 26028 Super Duty Rpls. Engine Application HD# Location Part # Touring Models 16207-09 Front 26067 2009/2016 Touring Models 16300005 Front 26068 2017/Later Touring Models 47584-09 Rear 26069 2009/Later Rpls. Engine Application HD# Location Part # Dyna Models 47583-90B Front 26065 1991/2017 47564-91 & Rear 26066 47564-99
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-39 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Caliper Related FRONT BRAKE CALIPER MOUNTING HARDWARE FOR BIG TWIN & SPORTSTER BRAKE CALIPER BLEEDER SCREWS FOR BIG TWIN & SPORTSTER Model & Year Part # Big Twin & Sportster 1987/1999 58304 FLT/ V-Rod Models 2008/Later & Milwaukee-Eight® 58381 Fitment OEM Finish Part # Sportster 1983/2003 44048-83 Chrome 58375 Big Twin 1983/2004 44048-83 Zinc 58376 Touring Models 2009/Later 4890 Black 58377 V-Rod 2008/Later 4890 Chrome 58378 Model & Year Part # Big Twin 2000/2007 (except Springers) & 58385 Sportster 2000/2003 FLT Models 2008/Later & Milwaukee-Eight® 58384 Note: Dual disc models requires 2 sets. BRAKE CALIPER HARDWARE KIT FOR BIG TWIN & SPORTSTER • Provides a great finishing touch to front or rear caliper. • Includes 6 point mounting bolts, 12 point brake pad support pins, and bleeder screw. Part 58310 (Rpls. HD 44473-02A) Fits Big Twin 2000/Later (except Springer front) & Sportster 2000/2003 REAR CALIPER HARDWARE KITS FOR BIG TWIN & SPORTSTER If wear and tear has taken its toll, or you just want to improve the appearance of your rear caliper, this Hardware Kit will do the job. Includes two Torx type caliper mounting pins (Rpls. HD 4403986) & one bleeder screw valve (Rpls. HD 44146-77). • Save that worn out banana style caliper and replace those sloppy bushings with this kit. • Includes brake pad pins, caliper mounting bushings, mounting stud, locknut and washers. Description Part # Complete Caliper and Mount 57611 Rebuild Kit (Rpls. HD 44331-73) Pins only. Sold in pack of 2 57633 (Rpls. HD 44124-72) Long Bushing only. Sold each 57602 (Rpls. HD 45821-75) Short Bushing only. Sold each 57605 (Rpls. HD 45822-75) CALIPER AND MOUNT REBUILD KIT FOR EARLY MODELS Complete Kit Shown Fits FL 1972/1984 & FX, Sportster 1973 only (Rpls. HD 44331-73) 58385 58375 58384
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-30 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Big Twin 4 Speed Parts SHIFTER PARTS FOR BIG TWIN 1936/EARLY 1979 See Section 10 for Shift Fork Aligning Gauge SHIFTER FORK BUSHING NUT 70023 (Rpls. HD 34179-33) Diagrams reprinted courtesy of Clymer - Clymer Instruction Books available in Section 10 of this catalog. 7-29 7-31 70006F SHIFTER FINGER ROLLER 1939/Early 1979 70006F (Rpls. HD 34168-39) SHIFTER FORK BUSHING 1936/Early 1979 70022 - Sold each (Rpls. HD 34175-36) SHIFTER COVER GASKET 1936/Early 1979 70403F (Rpls. HD 34824-36) FOOT SHIFTER COVER SHELL 1952/Early 1979 70013 (Rpls. HD 34803-59) SHIFTER COVER FIBER GASKET 1952/Early 1979 70400F (Rpls. HD 34552-52) PAWL CARRIER BUSHING 1952/Early 1979 70026 (Rpls. HD 34498-52) OE TYPE DUST COVER & SHIFTER LEVER KIT Fits FL 1952/Early 1979 FX 1971/1973 70028 - (Rpls. HD 34447-52 & 34555-52) PAWL CARRIER SPRING 1952/Early 1979 72362F (Rpls. HD 34500-52A) FOOT SHIFT ADAPTOR PLATE GASKET 1952/Early 1979 70401F (Rpls. HD 34565-52) NUT LOCK 1936/Early 1979 70012F (Rpls. HD 34180-33) MAINSHAFT SHIFTER FORK 1936/Early 1979 70020 - 70039 - (Rpls. HD 34158-36) SHIFTER FINGER 1936/Early 1979 70021 (Rpls. HD 34165-36) COUNTERSHAFT SHIFTER FORK 1936/Early 1979 70019 - 70040 - (Rpls. HD 34159-36) NUT LOCK 70012F (Rpls. HD 34180-33) SHIFTER FORK SHAFT 1936/Early 1976 70024 (Rpls. HD 34140-36) SHIFTER FINGER 1936/Early 1979 70021 (Rpls. HD 34165-36) SHIFTER FORK BUSHING NUT 1936/Early 1979 70023 (Rpls. HD 34179-33) Part 70504 Polished • High quality replacement ratchet top with hardware. • Replace the old worn out unit on your transmission with this fresh show piece. • No more searching for all the small internal pieces. • This unit saves you time and money. Fits Big Twin 4 speed 1952/Early 1979 (Rpls. HD 34799-65) COMPLETE RATCHET TOP ASSEMBLY FOR BIG TWIN 4 SPEED
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-90 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL 55mm Performance Manifold & Choke Cable Assemblies CHOKE CABLE ASSEMBLIES FOR MOST MODELS S & S 55MM PERFORMANCE MANIFOLD 82515 82506 83400 83401 82507 Part 82900 Fits 2017/Later Milwaukee-Eight® (except CVO & 2024 Road/Street Glide with Oval Port) • High-Flow, adds 3-5 hp. • Must have for big bore engines. • CNC machined. • T6 heat treated cast aluminum. • Replaces stock, plastic manifold. • Includes new rubber seal. • Exempt from emissions tampering regulations under CARB EO# D-355-39. Continued On Next Page
GENERAL MERCHANDISE SECTION RED PART NUMBERS INDICATE NEW PARTS 10-59 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE ADJUSTABLE TORQUE WRENCH ADAPTER Description Use on Shovelhead and EVO, Big Twin 1966/Later, 60774 Single cam only. Includes aftermarket and S&S motors. Bore size 3.4375”- 4” Twin Cam Big Bore Cylinders, Big Bore Cylinders with 60825 OEM bolt pattern 1999/Later Bore size 4”- 4.060” Twin Cam 88, 96 with OEM bolt pattern, 1999/Later 60826 Bore size 3.75”- 3.875” VALVE SPRING COMPRESSOR FOR ALL MODELS Made for the longer valve and spring combination of the Evolution, but will still work on all early Big Twin and Ironhead Sportster models. Works on all Big Twin and Sportster heads, all years. Black wrinkle powder coated. (Rpls. HD 96600-36B) Part 60754 PISTON PIN LOCK RING TOOLS FOR MOST MODELS 110” PISTON PIN CLIP REMOVER & INSTALLER PISTON PIN CLIP TOOL FOR MILWAUKEE-EIGHT® MODELS Used to install spiral lock rings like 65102. Used on OEM or aftermarket pistons with a .515’’ I.D. wrist pin, this tool installs the lock ring in one easy step without distorting the ring, and allowing the safest wrist pin retention possible. Used on all models with spiral lock piston pin lock rings. Lock ring not included. (Rpls. HD 96780-58A) Used to install round wire piston pin lock rings like 65196 on Shovelhead 1983/Later, Big Twin Evolution and all Sportster Late 1985/Later. Lock ring not included. (Rpls. HD 34623A) Part 60744 Part 60865 Part 60899 Part 60817 For Round Wire Lock Ring For Spiral Lock Ring Incorrect piston pin clip removal can damage the piston, and incorrect installation can damage the clip. Damaged clips can come out during engine operation, causing catastrophic failure. This tool is designed exclusively for the Screamin’ EagleTM 110” engine to ensure proper pin clip removal and installation. Late model aluminum cylinders cannot be accurately honed without using torque plates. These plates simulate operating stress conditions, when boring or honing aluminum cylinders. They easily adapt to conventional boring bars or a Sunnen type honing machine. These plates are drilled precisely for multiple application use, and can accommodate various bore sizes with stock or oversize big bores. Kits are laser lettered for ease of use with torquing sequence, and most sets don’t require removal of ring dowels. Refer to chart for sizes and applications available. Part 07517 Shown In Use Wrench Not Included • Torque any fastener with a combination wrench or Allen wrench. • Will work with 6mm (1/4”) through 19mm (3/4”) combination wrenches. • Will work with 6mm and 8mm Allen wrenches. • Heat-treated steel with a black oxide finish. • 3/8” square drive is rated for a maximum torque of 90 ft-lbs. • Removes and installs piston pin clip. • Sold each. Engine Tools ENGINE CYLINDER TORQUE PLATE KIT FOR BIG TWIN Fits Milwaukee-Eight® Touring Models 2017/Later & Softail 2018/Later
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