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FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-84 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Seat Screw Kits Part 27916 Chrome Part 27945 FENDER / SEAT NUT KIT • If fender has a plastic plug rather than a nut insert, remove plug and use nut kit to mount solo or rear seat. • 1/4-20 threads. • Rpls HD 59768-97. SEAT SCREWS FOR MOST MODELS • Make seat removal quick and easy with this Quick Release Screw and Pin. • Simply replace the original hold down screw with this Quick Release Post, reinstall the seat and slide the pin through the post. • The slide through pin is held in place by a spring loaded ball stop detent and will not vibrate loose. • This little item is a time saver for those who service their machine or have the oil filler located under the seat. Part 27920 1/4-28 Part 27910 1/4-20 Fits most models 1973/Later QUICK RELEASE SEAT SCREW KITS FOR BIG TWIN & SPORTSTER Beautify and simplify at the same time. Hide the rear seat mounting tab with the die cast cover and use the knurled seat screw for toolless access. Includes one smooth top seat screw with 1/4-28 thread that fits most models 1973/1995 and one smooth top seat screw with 1/4-20 thread that fits most models 1996/Later. Fits most models with rear tab seat mount 1973/Later. Part 27937 Black Description Part # Through Pin 27921 REPLACEMENT PARTS Quick Release MINI SHOCKS FOR SOLO SEATS • Eliminate the sore ass syndrome while adding comfort and cool retro styling with this solo seat mini shock. • Black spring and billet aluminum body. • Designed specifically for solo seats. • 300 lbs per inch spring rate. • Adjustable spring pre-load. Description Length Part # Solo Seat Mini Shock 4” 27922 5” 27923 6” 27924 Part 27935 SEAT BOLT KIT FOR SOFTAIL • Use to mount seats with side brackets on Softail models. • Chrome plated button head allen bolts are a great add-on with the new custom seat you just installed. (Rpls. HD 868 & 7068) Fits Softail Models 1984/2017
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-96 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Rigid Frame, Big Twin Seats SMOOTH STYLE COBRA SOLO SEAT FOR RIGID FRAMES • Solo Seat features powder coated steel baseplates and high density molded marathon foam foundations. • The Solo Seat measures 10 1/4” at the widest point, includes rubber bumpers at the frames crossbar contact area, and is carpeted at the fender portion. Fits OE rigid frames and most custom rigid frames BARE BONES SOLO SEAT AND PILLION PAD FOR BIG TWIN 4 SPEED Ride in comfort and style with this Bare Bones Solo Seat from Le Pera. Handcrafted in the USA, this low, smooth seat’s comfort begins with the powder coated steel baseplate that has a metal reinforced vinyl protectant around the edges, and is carpeted to protect the paint. A specially poured high density Marathon molded foundation is added for maximum comfort. The pillion pad is designed to complement the Bare Bones seat, and is constructed from the same high quality materials. The pillion pad bolts directly to the solo seat for easy installation. With aggressive hot rod looks, this seat is a real winner. Fits Big Twin 4 speed 1965/ Later (except Softail) Pillion Pad shown with Solo Seat Part 27349 Pillion Only Part 27446 Seat Only BARE BONES SOLO SEAT FOR RIGID & CUSTOM FRAMES Slim and trim is the look with this Bare Bones Solo Seat from Le Pera. Handcrafted in the USA, this low smooth seat’s comfort begins with the powder coated baseplate that has a metal reinforced vinyl protectant around the edges and is carpeted to protect the paint. The seat is double top stitched with bonded polyester thread for durability and longevity. This seat provides a lower riding position and exposes as much of the fender and frame as possible. An excellent choice for those who choose to ride solo. Fits OEM rigid and most custom rigid frames. Part 27449 Part 27467 Part 27935 SEAT BOLT KIT FOR SOFTAIL • Use to mount seats with side brackets on Softail models. • Chrome plated button head allen bolts are a great add-on with the new custom seat you just installed. (Rpls. HD 868 & 7068) Fits Softail Models 1984/2017
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-105 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Model & Year Description Part # All models 1982/2003 Solo Seat 27448 883C Custom & 1200C Custom 2004/Later Solo Seat 27099 All Models 1982/2003 (Use with 27448) Pillion Pad 27375 BARE BONES SOLO SEATS & PILLION PAD FOR SPORTSTER • Provides a lower riding position, and exposes as much of the fender and frame as possible. 27448 Solo Seat 27375 Pillion Pad 27099 Solo Seat FASTBACK ONE PIECE SEATS • Cut low for the rider. • Tapered in the back. • Front width 11”, rear width 6”. Fits Sportster 2004/Later * Note: On models with a 2.1 gallon tank, there will be a gap at the nose of the seat. Part 27259 4.5 Gal. Part 27258 2.1 & 3.3 Gal* Softail & Sportster Seats DAYTONA 2 UP SEAT FOR SOFTAIL MODELS Fits FXST & FLST 1984/1999 Part 27033 • Lower than stock profile provides a deep, comfortable seating area, with plenty of lower back support. • 11” of rider width and 7” of lumbar support. • The 8 1/2” of rear passenger seating width offers both sport styling and comfort. Part 27935 SEAT BOLT KIT FOR SOFTAIL • Use to mount seats with side brackets on Softail models. • Chrome plated button head allen bolts are a great add-on with the new custom seat you just installed. (Rpls. HD 868 & 7068) Fits Softail Models 1984/2017
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-125 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Forward Controls BLACK AND POLISHED BILLET FORWARD CONTROLS BLACK MX STYLE FORWARD CONTROLS Black Anodized Polished Model & Year Bore With Folding Pegs With Folding Pegs Fits Big Twin 4 Speed & 5/8” 45920 45921 Softail Models 1936/1999 Fits Softail Models 2000/2017 5/8” 45898 45899 45899 45920 45202 45202 Description Bore Black Polished Replacement Master Cylinder 5/8” 45202 45203 Master Cylinder Rebuild Kit 45436* Replacement Lid Gasket 45490 REPLACEMENT PARTS * These kits are not interchangeable with OEM parts, they are specific to these kits only. Fits Big Twin 4 Speed & Softail Models 1936/1999 • Black anodized with MX style pegs. • 5/8” bore master cylinder. Part 45922 Requires DOT 4 Brake Fluid Requires DOT 4 Brake Fluid Description Bore Black Replacement Master Cylinder 5/8” 45202 Master Cylinder Rebuild Kit 45436* REPLACEMENT PARTS Replacement Lid Gasket 45490 * These kits are not interchangeable with OEM parts, they are specific to these kits only.
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-21 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Fat Spoke Wheels “FAT 48’s” SPOKE CHROME WHEELS FOR CUSTOM USE “FAT 48’s” SPOKE BLACK WHEELS FOR CUSTOM USE • Show quality chrome Fat Spoke wheels. • All steel construction with 48 solid spokes. • Some applications may require modifications for proper fitment. Size Bearing Flange Part # 16” x 3.5” 25mm Sealed Single 52802 16” x 3.5” 25mm Sealed Dual 52796 21” x 2.15” 25mm Sealed Single 52803 21” x 2.15” 25mm Sealed Dual 52797 21” x 3.5” 25mm Sealed Single 52804 21” x 3.5” 25mm Sealed Dual 52798 21” x 2.15” 25mm Sealed Single 52799 Narrow Glide Size Bearing Flange Part # 16” x 3.5” 25mm Sealed Single 52806 16” x 3.5” 25mm Sealed Dual 52790 21” x 2.15” 25mm Sealed Single 52807 21” x 2.15” 25mm Sealed Dual 52791 21” x 3.5” 25mm Sealed Single 52808 21” x 3.5” 25mm Sealed Dual 52792 21” x 2.15” 25mm Sealed Single 52793 Narrow Glide Size Bearing Flange Part # 16” x 3.5” 25mm Sealed Dual 52800 18” x 5.5” 25mm Sealed Dual 52801 18” x 5.5” 25mm Sealed Cush Drive 52805 Size Bearing Flange Part # 16” x 3.5” 25mm Sealed Dual 52794 18” x 5.5” 25mm Sealed Dual 52795 18” x 5.5” 25mm Sealed Cush Drive 52809 Front Fitment Front Fitment Rear Fitment Rear Fitment • Show quality chrome and black Fat Spoke wheels. • All steel construction with 48 solid spokes. • Some applications may require modifications for proper fitment. See Page 5-22 For Axle Reducers See Page 5-22 For Axle Reducers Front Front Rear Rear
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-3 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Big Twin 5, 6 Speed & Covers Finish Part # As Cast 70371 Black Wrinkle 70372 Polished 70373 • Jims “Fat 5 Overdrive” is simply the strongest, toughest transmission made, period. • More compact shifter technology to increase the width and strength of every gear. • The width increase varies from 18% to 53% depending upon the loads each gear must carry. • The unique trapdoor and mechanical cable type side cover design extends approximately .560” from an OE side cover. Exhaust and exhaust bracket may need modifications. • Sprocket/pulley must be purchased separately.. • A Manufacturer’s Statement of Origin is included. FAT 5 SPEED OVERDRIVE TRANSMISSIONS FOR SOFTAIL 1990/1999 FAT Stock FAT GEAR five speed over drive • High quality chrome side cover for 6 speed transmissions. • See Section 6 for gasket. TRANSMISSION SIDE COVER FOR BIG TWIN 6 SPEED Description Rpls. HD Part # Touring Models 2007/2016, 37116-06 70558 Trike Models 2007/2016, Softail 2007/2017 & Dyna 2006/2017 (Rpls. HD 34469-06B) Fits Big Twin Models 2006/2016 • High quality chrome top cover for 6 speed transmissions. • See Section 6 for gasket. TRANSMISSION TOP COVER FOR BIG TWIN 6 SPEED Part 70559 (Rpls. HD 8967A) (Rpls. HD 8970) Fits Big Twin Models 2006/Later Fits Big Twin Models 2006/Later • Best quality access door bearing for 6 Speed transmissions. • Sold each. MAINSHAFT BEARING FOR BIG TWIN 6 SPEED TRANSMISSION ACCESS DOOR BEARING FOR BIG TWIN 6 SPEED Part 72735 Part 74633
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-8 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Big Twin 5 Speed Parts TRANSMISSION MAINSHAFT PARTS FOR BIG TWIN 5 SPEED MAINSHAFT INNER RACE 1985/2006 74623 - (Rpls. HD 34091-85) 74629 - 1986/2006 Stay-Put Style (Rpls. HD 34091-85) Big Twin 2008/Later 74631 - (Rpls. HD 34091-08) 74628 - 1985/2006 (Rpls. HD 34091-85) Note: Dyna 2006 & all models 2007 must purchase HD conversion kit through HD Dealer GEAR 18T MAINSHAFT 1ST All years 72603 (Rpls. HD 35025-79B) GEAR 29T MAINSHAFT 4TH FLT & FXR 1980/1994, Softail & Dyna 1986/1995 72685 (Rpls. HD 35028-79) GEAR 27T MAINSHAFT 3RD FLT & FXR 1980/1994, Softail & Dyna 1986/1995 72683 (Rpls. HD 35027-79B) GEAR 32T MAINSHAFT 5TH Chain Drive 1980/Early 1984 72686 (Rpls. HD 35029-79) Belt Drive 1985/1990 72687 (Rpls. HD 35029-85A) FLT, FXR 1991/1994 Softail, Dyna 1991/1995 72691 (Rpls. HD 35029-91A) OIL SEAL All Models 1980/1990 72912C - 72941C - (Rpls. HD 12013A & 12022) 1991/2006 74704C - (Rpls. HD 12035) THRUST WASHER All years 72268C (Rpls. HD 6003) QUAD SEAL All Models Late 1984/2006 74712F (Rpls. HD 11165) CLUTCH KEY 1980/Early 1984 73204F (Rpls. HD 37523-15A) Late 1984/1990 72309F (Rpls. HD 37523-85) THRUST WASHER All Years 72268C (Rpls. HD 6003) SPLIT BEARING All Years 74608 (Rpls. HD 8876A) THRUST WASHER All Years 72268C (Rpls. HD 6003) FOR TRANSMISSION TOOLS SEE SECTION 10 Note: These gears are low contact gears (LCG) & will not work in conjunction with the OEM H-D high contact gear HCG found in some 1994/1995 and all 1996/Later models. So if you replace a LCG mainshaft gear in a 1994/Later HCG transmission, you must also buy a matching LCG gear on the countershaft 7-7 . GEAR 23T MAINSHAFT 2ND COUNTERSHAFT 3RD FLT & FXR 1980/1994, Softail & Dyna 1986/1995 72682 (Rpls. HD 35026-79C) MAINSHAFT Chain Drive 1980/Early 1984 72033 (Rpls. HD 35042-79) Belt Drive 1985/1989 72034 (Rpls. HD 35042-85) Belt Drive 1991/2006 72039 (Rpls. HD 35042-91) MAINSHAFT SPACER 1980/2006 Big Twin 5 Speed 72294 (Rpls. HD 35064-79)
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-9 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Big Twin 5 Speed Parts TRANSMISSION COUNTERSHAFT ASSEMBLY PARTS FOR BIG TWIN 5 SPEED Note: These countershaft gears are low contact gears & will not work in conjunction with the OE H-D mainshaft high contact gear found in most 1994/Later models. So if you install a low contact countershaft gear in most 1994/Later transmissions, you must also install a matching low contact mainshaft gear on the mainshaft 7-8 . GEAR 23T MAINSHAFT 2nd COUNTERSHAFT 3rd All models 1980/1994, Softail & Dyna 1986/1995 72682 (Rpls. HD 35026-79C) THRUST WASHER All Years 72268C (Rpls. HD 6003) GEAR 17T COUNTERSHAFT 5th All models 1980/1994, Softail & Dyna 1986/1995 72688 (Rpls. HD 35626-79B) GEAR 27T COUNTERSHAFT 2nd All models 1980/1994, Softail & Dyna 1986/1995 72683 (Rpls. HD 35027-79B) COUNTERSHAFT All Years 72035 (Rpls. HD 35632-79) THRUST WASHER All Years 72268C (Rpls. HD 6003) GEAR 31T COUNTERSHAFT 1st All Years 72608 (Rpls. HD 35622-79C) GEAR 19T COUNTERSHAFT 4th All models 1980/1994, Softail & Dyna 1986/1995 72684 (Rpls. HD 35625-79B) SPLIT BEARING All Years 74608 - One piece type Sold each (Rpls. HD 8876A) COUNTERSHAFT 4TH GEAR SPACER 1980/2006 Big Twin 5 Speed 72295 (Rpls. HD 35629-79)
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-15 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE If you’re running a 1986/2000 Big Twin Softail, Dyna or Touring model, sloppy shifter feel and missed gears are more than annoying, they cost you precision and reliability. The Jims Shifter Upgrade replaces worn shift mechanisms with a purpose-built assemby that delivers crisp, consistent shifts and eliminates the guesswork from your transmission. This is a U.S. made overhaul designed to restore the mechanical confidence your early-model 5-speed deserves. Hydraulic End Covers & Big Twin 5 Speed Parts HYDRAULIC TRANSMISSION END COVERS FOR BIG TWIN 5 SPEED JIMS SHIFTER UPGRADE FOR 1986/2000 SOFTAIL TOURING MODELS Fits Big Twin 5 Speed 1987/2006 Fits Big Twin 1986/2000 Part 70555 Part 70556 • Designed to convert your cable operated clutch to a smooth action hydraulic type clutch. • The hard anodized piston can withstand years of constant punishment and be used with a 9/16” or a 5/8” bore master cylinder (see Section 4 for custom master cylinder). • The 10mm banjo bolt includes sealing washers and is located on the bottom of the cover for a clean look (see Section 4 for custom length hydraulic lines & fittings). • A top mounted bleeder valve helps to simplify installation. • CNC machined from 6061-T6 billet aluminum for strength. • Includes custom fill plug with dip stick and mounting hardware. Smooth Ball Milled Description Part # Fill plug O-Ring 72245 Piston seal kit 72247 Bleeder screw (chrome plated) 72248 REPLACEMENT PARTS • Precision shift drum assembly. • Optimized lever geometry. • Built-in anti-overshift mechanism. • Late model pillow blocks. • Case shifter shaft bushing. • Stainless steel hardware included. • Bolt-on installation. • Complete instruction set included. • Made in U.S.A. • 5 speed Big Twin compatible. Part 70057
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-82 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL • 6061 aluminum. • Direct replacement for plastic OEM rail prone to cracking. • Black anodized finish. • Increased fuel capacity to dampen fuel pulses. • Increased fuel flow. EFI Related FUEL INJECTION TO CARBURETOR CONVERSION FOR BIG TWIN BILLET FUEL RAIL KITS Application Part # 1995/2001 FLH models 80681 with Magneti Marelli System Delphi Fuel Injection Systems 80682 • The introduction of big bore engines has surpassed the OE fuel injections ability to deliver adequate fuel. • These kits replace the factory tank fittings, allowing the use of a high flow fuel valve to feed the carburetor of your choice. • Use with a 22mm fuel valve. • Made of billet stainless steel. Shown Installed 83022 ELECTRONIC FUEL INJECTION (EFI) LINES 83023 83024 • Teflon inner liner with chrome plated steel valves and hardware. • Complete and ready to snap on. Application Clear Part # Black Part # Touring Models 2002/2006 & 83021 83022 Dyna Models 2004/2015 Softail 2001/2015 (except FXSTB & FXCW) Touring Models 2008/Later 83023 83024 Sportster Models 2007/Later 83025 83026 80681 82770 82771 82772 80682 Fitment Part # Fits 2017/Later Milwaukee-Eight® Touring Models 82770 Fits 2018/2024 Milwaukee-Eight® Softail Models 82771 Fits 2025/Later Milwaukee-Eight® Softail Models 82772 Not legal for sale or use in California, or on any pollution controlled vehicles. Shown Installed
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