Mid-USA 2023 Catalog

::: For 39 years, providing quality parts and accessories. Buy the Best, Buy Mid-USA Motorcycle Parts. It’s your bike, treat it right. To locate a Mid-USA dealer near you, go online to MID-USA MOTORCYCLE PARTS WWW.MID-USA.COM © 2023 Cioni Inc, DBA Mid-USA Motorcycle Parts. All Rights Reserved. Thank you for choosing TO CHECK OUT THE NEWEST PARTS, STOCK AVAILABILITY, PRICING, ACCOUNT INFORMATION, OR TO DOWNLOAD CURRENT PRICE LISTS, GO ONLINE TO: FOR RETAIL INQUIRIES FOR OUR DEALERS WWW.MID-USA.COM MID-USA MOTORCYCLE PARTS 5928 North Lindbergh Blvd. Hazelwood, MO 63042 MID-USA CANADA 3330 Mainway Burlington, Ontario - Canada L7M 1A7 Phone: 314-595-5555 Toll Free Phone: 800-527-0501 Fax: 314-595-5590 Toll Free Fax: 800-643-8723 E-Mail: sales@mid-usa.com Phone: 905-319-3645 Toll Free Phone: 800-893-9261 Fax: 905-319-6201 E-Mail: midusa@mid-usa.ca

INDEX 1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-1 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE REFERENCE SECTION Cross reference charts including a chart with our catalog part number, catalog section and page number, as well as a conversion chart for Harley-Davidson® part number to MID-USA part number with catalog section and page number and helpful reference charts. GENERAL MERCHANDISE SECTION General merchandise such as leathers, t-shirts, cold weather gear, goggles, tie downs, service/performance manuals, chemicals, oil & lubricants, battery chargers, shop equipment, tools, security and shop items, nuts, bolts, washers, spacers and decorative fasteners. EXHAUST SECTION Exhaust systems, exhaust builders kit, drag pipes, baffles, mufflers, heat shields, exhaust gaskets, exhaust studs and hardware, brackets and clamps. FUEL SECTION (GAS, OIL, AIR) Carburetors, carburetor rebuild kits, EFI parts, manifolds, replacement air filters, gas tanks & hardware, gas lines, oil filters, oil line kits, oil tanks & hardware and oil pressure gauges. DRIVE TRAIN SECTION Everything for Standard and Wide Tire primary drive train and final drive train, transmissions, shifters, kick starters, clutches, drive chains, chain adjusters, sprockets, belt drives, chain covers, chain guards and all related parts. ENGINE SECTION Complete engines, parts on and in the engine and starter drive parts (excluding electrical, ignition and carburetor). WHEEL SECTION Wheel assemblies, axles & related parts, brake discs, brake pads, brake calipers & related, brake disc hardware, drum brakes, wheel hubs & related, rims, spokes, tires and inner tubes. CONTROL SECTION Brake lines & fittings, cables, forward controls, handlebar controls, handlebars & related, speedometers, tachometers, dashes & related, mirrors, rear brake control & related, shift controls and jockey control parts. FRONT END SECTION Fork brackets, headlight housings & covers, fork tubes & internals, fork sliders, fork seals, stem bearings & hardware, springer front ends and springer related parts. FRAME / BODY SECTION Frames, rear forks, footrests, fenders, shocks, engine mounts, jiffy stands, footboards, seats, highway bars, luggage racks, windshields, sissy bars, saddlebag supports and related items. ELECTRICAL SECTION Electronic and points type ignition parts and accessories, headlights, taillights, turn signals, license plate mounts, horns, batteries & related, wiring and wiring harnesses. CONTENTS SECTION Alphabetical listing of parts and corresponding page numbers.

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-2 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL ACCEL Battery eliminator. . . . . . . 1-7 Brake cylinder & parts. . . . .5-35 Ignition module . . . . . . . 1-96 Ignition coils. . . . . . . 1-84/86 Ignition, points & plugs . . . . 1-90 Regulator/rectifiers. . . . . .1-122 Spark plug index tools. . . . 10-46 Spark plug wires.1-112/115,1-120/121 Spark plugs. . . . . . . . 1-108 Starter solenoid . . . . . . . . . . . .1-125 Stators. . . . . . . . . . 1-141 Tools, wire crimping . . . . .10-48 Tune up kits. . . . . . . . 1-162 Acorn Head, Nuts. . . . . 10-40/41 ADJURE Bullet light mounts. . . . . . 1-32 Bullet lights . . . . . . . . .1-32 Headlight lens kit. . . . . . .1-18 Advance Unit for Ignition. . 1-92/94 AFTER HOURS CHOPPERS Taillight. . . . . . . . . . . . . . . . . . . .1-39 Air Deflectors for Touring Models. . . . . . . .2-15 Air Filter Air cleaner screws. . . . . 8-92/93 Assemblies. . . . . . . . . . . . . 8-96/102 Cleaner . . . . . . . . . .10-25 Cover mount screws . . . . 8-92/93 Elements . . . . . . . . 8-95/106 Oils. . . . . . . . . . . .10-24 Max Flow Intake kits . . . 8-101/102 Mounts and adapters. . . . 8-90/93 Supports (Brackets). . . . . .8-92 Alignment Tool Wheel . . . . . . . . . . 10-61 ALL BALLS Battery Cable lug/terminals. . . 1-8 Battery cables . . . . . . . 1-7/9 Starter motors . . . . . 1-122/124 Allen Head Bolts & screws. . . . . . 10-42/43 Powertrain kit. . . . . . . .10-39 Alternator Charging systems . . . . 1-144/148 Mounting hardware . . . . . 1-148 Stator plug retainer . . . . . 1-148 Stators. . . . . . . . . . 1-141 ALTO PRODUCTS Clutch plate assemblies . . 7-53/54 Clutch steel drive plates (each) Big Twin. . . . . . . . . . 7-54 Clutch steel drive plates (each) Sportster . . . . . . . . . .7-60 Clutch spring plate. . . . . . 7-57 ANCRA Tie Down Straps . . . . . 10-14/16 ANDREWS Cams, Big Twin Evo . . . . . 6-63 Cams, Big Twin Pre-Evo. . . .6-61 Cams, Milwaukee-Eight®. . . .6-73 Cams, Sportster. . . . . . . 6-75 Cams, Twin Cam. . . . . 6-64/65 Cam/gear case parts. . . . . 6-64 Carburetor parts, Keihin Engine pushrods. . . . . 6-49/55 Shifter forks, Big Twin. . . 7-30/32 Transmission gear sets. . 7-28,7-39 Transmission parts . . 7-8, 7-25/27 . Transmission pulleys. . . . .7-119 Valve collars . . . . . . . . 6-25 Valve springs. . . . . . . . 6-24 Anti-Seize Lubricant. . . . . 10-25 Ape Hanger Bars. . . . . . 4-21/32 Assortment Kits Allen screw plugs. . . . . . 10-44 Battery cable builders kit. . . . 1-7 Electrical terminals. . . . . . 1-66 Heat shrink tubing. . . . . . 1-67 Nuts, bolts & washers. . . . 10-45

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-3 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Assortment Kits (cont) O rings. . . . . . . . . . 10-45 Spark plug index washers. . .10-46 Automatic Primary Chain Tensioners. . . . . . . . 7-90/91 AUTOMETER Oil pressure gauge . . . . . .8-61 Speedometer. . . . . . . .4-139 Tachometer. . . . . . . . 4-138 AVON Handlebar grips. . . . . 4-15, 4-17 AVON, Tires. . . . . . . . . 5-6/7 Axle Axle/Chain adjusters. . . . . 5-34 Front. . . . . . . . . . . . . . . . . . . . . .5-27 Nut covers. . . . . . . . . 5-30 Nuts. . . . . . . . . . 5-29/31 Rear. . . . . . . . . . . .5-26 Spacers. . . . . . . . . 5-31/33 Spacers (custom). . . . . . .5-31 BADLANDS Turn signal load equalizer. . . 1-27 Baffles, Exhaust . . . . . . . 9-21 BAKER Direct drive 6 speed gear sets. .7-10 Ratchet pawl . . . . . . . . 7-15 Shift forks. . . . . . . . . .7-15 Shifter drum kit. . . . . . . . . . . . . .7-15 Ball Milled Accessories Cable clamps. . . . . . . . 4-77 Fork tube sliders . . . . . 3-31/32 Saddlebag latch covers. . . . 2-79 Taillight/License mounts . . . .1-49 Banjo Bolt, Crush Washers. . .4-95 Bandannas . . . . . . . . 10-107 Banners . . . . . . . . . .10-119 Barometric Pressure Sensor EFI. . . . . . . . . .8-74 Base Gasket Sets . . . . 6-124/125 Battery Cable boot. . . . . . . 1-9, 1-121 Cable crimping tool . . . . . 10-79 Carrier tray kit & parts. . . 1-10/11 Chargers . . . . . . . . . 1-2/3 Covers. . . . . . . . . 1-10/11 Cushions . . . . . . . . . . 1-9 Electric cables. . . . . . . 1-7/8 Eliminators. . . . . . . . . .1-7 Hold down straps. . . . . . .1-11 Jumper cables. . . . . . . . 1-6 Maintenance free type. . . . 1-4/5 Terminal hardware. . . . . . .1-6 Tray. . . . . . . . . . . .1-10 Baseball Cap. . . . . . . .10-118 Bee Hive Valve Springs. . 6-22, 6-24 Belt Drive Alignment tool . . . . . . . 10-61 Assemblies. . . . . . . . . . . . . . 7-68/77 Covers for alternator . . . . . 7-82 Engine pulley nut lock. . . . .7-85 Lower debris guards . . . 7-128/129 Parts. . . . . . . . . . . . . . . . . . . 7-68/92 Primary drive belts. . . . . . 7-67 Rear belt guards . . . . 7-128/129 Rear drive belts. . . . . 7-123/126 Rear pulleys. . . . . . . . 7-121 Starter ring gears. . . . . . .7-79 Wide tire pulley kits. . . 7-80, 7-127 BELT DRIVES LTD Belt drive assemblies. . . . 7-68/77 Belt drive parts. . . . . . 7-68/92 Clutch assemblies (conversion). . . . . . . . . . . . . . . . 7-43/45 Idler bearing. . . . . . . . .7-84 Primary chain kits (with clutch) . 7-91 Primary drive belts (replacement).7-67 Transmission pulley kits .7-119, 7-127 Belt Rear belt length chart . . . . 7-124

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-4 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Belt (cont) Replacement front belts. . . . 7-67 Replacement rear belt. . 7-123/125 Tension gauge tool . . . . . 10-80 Bendix Air filter assemblies. . . . 8-95/102 Carburetor rebuild kit. . . . . 8-87 Carburetor accelerator pump. . 8-85 Choke cables. . . . . . . 8-88/89 Throttle cable bracket . . . . .8-87 Big Bore Kits Panhead & Shovelhead pistons. . . . . . . . . 6-38/41 Sportster 883 to 1200cc pistons . . . . . . . . . . . . . . . 6-42/43 Twin Cam 95ci pistons . . . 6-38/41 Bin Boxes. . . . . . . . . .10-39 Blue Streak Coils. . . . . . . . . . . .1-82 Spark plug wires . . . . . . 1-114 BLUE-JOB, Metal Polish. . . .10-31 Bobber Frame. . . . . . . . 2-13 Bobster Eyewear. . . . . 10-96/99 Bolts 12 point . . . . . . . . . .10-41 Allen head. . . . . . . 10-42/43 Button head allens. . . . . .10-42 Flathead allens . . . . . . .10-42 Hex head. . . . . . . . . 10-42 Powertrain kits. . . . . . . 10-39 Books Mid-USA catalog. . . . . .10-119 Repair manuals. . . . . . .10-47 Bracket Kits for Portable Electronic Devices (handlebar mount). Cell phone . . . . . . . . . . . . . . . .10-11 Brake Anchor arm mount hardware. . 5-36 Anchor/Pivot kit (Sportster rear drum). . . . . . . . . . . . . . .5-35 Brake (cont) Banjo bolts. . . . . . . 4-97/104 Bleed screw repair kit . . . . .5-37 Bleed screws. . . . . . . . 5-37 Cables (rear) . . . . . . . . 4-75 Caliper anchor arm (rear) . . . 5-36 Caliper assemblies . . . . 5-39/47 Caliper bolt/washer & bracket (for Banana brake). . . . . . 5-42 Caliper insert cover. . . . . .5-35 Caliper mount eliminator cover plate (for custom front fork). . . 3-28 Caliper mounting bracket (for custom . forks) . . . . . . . . . . . 3-28 Caliper mounting brackets. . 5-40/42 Caliper mounting hardware. . .5-42 Caliper pistons. . . . . . . .5-41 Caliper rebuild kits (OE type). . .5-37 Caliper seals . . . . . . . . 5-37 Caliper screen inserts . . . . .5-48 Caliper stabilizers . . . . . . 5-36 Clevis & pin for brake rod . . .4-111 Control parts mechanical, Big Twin. . . . . . . . . . . . . . . 4-111 Control parts, hydraulic .4-88/91, 7-14 Cylinders (wheel). . . . . . .5-35 Disc brake parts. . . . . . . 5-38 Disc mounting kits. . . . . . 5-60 Disc (rotor). . . . . . . . 5-56/59 Drum mounting bolts. . . . . 5-35 Fluid. . . . . . . . . 5-37, 10-23 Foot lever mount bracket. 4-112/117 Foot lever pad. . . . . . . 4-112 Foot levers. . . . . . . . .4-118 Hand lever. . . . . . . . 4-81/83 Hose clamps . . . . . . . . 4-77 Hoses, custom braided . . 4-100/105 Hoses, custom nylon. . . . . 4-99 Hoses, OE fit braided . . 4-106/110 Light switches . . . . . . . .1-57

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-5 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Brake (cont) Line fitting thread tape. . . . 10-30 Line fittings. . . . . . . 4-99/105 Master cylinder covers, rear . .4-114 Master cylinder, front OE. . 4-82/91 Master cylinder, rear OE . 4-113/114 Master cylinder rebuild kits, front .4-92 Master cylinder rebuild kits, rear . . . . . . . . . . . . . . . . 4-115 Master cylinder reservoir covers, front. . . . . . . . . . . . . . .4-93 Master cylinder reservoir covers, rear. . . . . . . . . . . . . . 4-114 Master cylinder reservoirs. . .4-115 Pads (custom). . . . . . . .5-55 Pads (OE style). . . . . . 5-50/54 Pedal pads. . . . . . . . .4-116 Pedals . . . . . . . . . . 4-116 Rear brake switches . . . . . 1-57 Rods. . . . . . . . . . . . . . . . . . . . .4-111 Rotors . . . . . . . . . 5-56/59 Security disc locks. . . . . . 10-6 Shoe springs. . . . . . . . 5-35 Shoes. . . . . . . . . . . 5-35 Spacer, disc to hub. . . . . .5-48 Springs, brake lever return . . 4-112 Stainless hose heat shrink covers.4-76 Tee fittings. . . . . . . . . 4-98 Brass Kick pedal . . . . . . . . . 7-34 Pushrod keepers. . . . . . .6-48 Rocker box oil lines. . . . . .8-38 Breather Crankcase. . . . . . . . . 6-87 Pipe assembly/case bolt . . . .6-87 Valve & gear, Big Twin . . . . 6-81 Builder Kits Battery cable. . . . . . . . .1-8 Charging & starter kits. . . . 1-149 Charging system. . . . 1-144/148 Builder Kits (cont) Primary bushing, seal kit. . . .7-95 Bulbs Dash panel. . . . . . . . . 1-34 Headlight. . . . . . . . . .1-19 Instrument panel . . . . . . .1-34 Bulbs. . . . . . . . . . . . . . Marker lights . . . . . . . . 1-34 Spotlights. . . . . . . . . .1-18 Taillights. . . . . . . . 1-34, 1-38 Turn signals. . . . . . . . .1-34 Bullet Style Tire Valve Stem Caps. . . . . . . . . . . . . . . .5-18 Bungee Nets. . . . . . . . . . . 10-15 Nuts. . . . . . . . . . . 10-41 Burly Slammer Suspension Drop Kits . . . . . . . . . .3-35 Cable Brake. . . . . . . . . . . 4-75 Choke. . . . . . . . . . . . . . . . . . . . .8-89 Clamps. . . . . . . . . . .4-77 Clutch. . . . . . 4-41/65, 4-72/74 Cover (clear heat shrink). . . .4-76 Lubricants . . . . . . . . .10-22 Mounting brackets, clutch . . . 4-75 Throttle repair kit. . . . . . .4-72 Speedometer. . . . . . . 4-65/66 Tachometer. . . . . . . . 4-152 Throttle. . . . . . 4-41/64, 4-67/71 Ties, clamps & retainers . . 4-77/78 CAL PRODUCTS Rocket Fuel. . . . . . . . 10-18 Calendars (16 month). . . . . . . .10-118 Caliper Assemblies, brake. . . . . 5-39/47 Brake mounting hardware. . . 5-38 Seal kits. . . . . . . . . . 5-37 Cover screw kits . . . . . . .6-80 Covers, Big Twin. . . . . . .6-84

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-6 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Caliper (cont) Parts, 45ci . . . . . . . . . 6-80 Parts, Big Twin. . . . . . . . . . . 6-76/78 Parts, Sportster . . . . . . . 6-79 Tools . . . . . . . . . 10-72/78 Cam Big Twin Evolution. . . . . 6-62/64 Big Twin Pre-Evolution . . . . 6-61 Milwaukee-Eight®. . . . 6-67, 6-73 Sportster . . . . . . . . . .6-75 Twin Cam. . . . . . . . 6-69/74 Cap Head Nuts. . . . . . . .10-41 Carburetor Assemblies. . . . . 8-63, 8-66/67, 8-86 Fuel atomizers, YOST. . 8-65, 8-70 Parts, KEIHIN. . . . . . 8-83/85 Parts, MIKUNI. . . . . . 8-68/70 Parts, S&S. . . . . . . . 8-64/65 Velocity stack. . . . . . . . 8-98 Cargo Nets. . . . . . . . . 10-15 Catalog (Mid-USA). . . . . .10-119 Cell Phone Holder. . . . . . 10-11 Chain Adjusters, rear. . . . . 5-34, 7-118 Alignment tool (laser type). . .10-81 Axle adjusters . . . . . . . 7-118 Oil. . . . . . . . . . . . 10-20 Rear drive . . . . . . . 7-116/117 Rear guards, Big Twin. . 7-130/131 Tools . . . . . . . . . 10-80/81 Charts Engine specifications. . . 6-99/100 Equivalent chart. . . . . . .6-144 Rear belt length chart . . . . 7-124 Chassis Stabilizer Link . . . . 7-14 Chemicals Adhesive . . . . . . . . . 10-27 Anti-seize (brush on). . . . .10-25 Boot polish. . . . . . . . .10-32 Brake fluid. . . . . . . . .10-23 Chemicals (cont) Cleaner . . . . . . . . . .10-22 Contact cleaner. . . . . . .10-22 Epoxy putty . . . . . . . . 10-29 Fuel stabilizer. . . . . . . .10-17 Fuel tank sealant & cleaner. . 10-29 Gasket sealant. . . . . . . 10-26 Gel-lube. . . . . . . . . .10-20 Octane booster . . . . . . .10-18 Polish. . . . . . . . . 10-30/32 Silicone sealant. . . . . . .10-26 Choke Cable Assembly/Parts.8-87/89 Chrome Rail Matching Accessories Brake pedal pad. . . . . . . . . . . .4-116 Footrests . . . . . . . . . .2-62 Handlebar grips. . . . . . . 4-12 Shift peg. . . . . . . . . .4-119 Circuit Breaker Electronic Fuses.1-60 Circuit Breaker Ignition Distributors. . . . . . . . . 1-88 Mount. . . . . . . . . . . 1-88 Parts. . . . . . . . . . . .1-88 Clamps Brake hose. . . . . . . . . 4-77 Cable. . . . . . . . . . . 4-77 Exhaust mufflers . . . . . . .9-26 Exhaust pipes . . . . . . . .9-26 Frame. . . . . . . . . . . 2-15 Oil line separator. . . . . . .8-32 CLEARVIEW Replacement Windshields. . . . . . . 2-81, 3-44 Clutch Adjusting screws. . . . . . .7-46 Assemblies, Big Twin . . . 7-42/46 Assemblies, Big Twin 10 spring . . . . . . . . 7-42/57 Assemblies, Big Twin diaphragm. . . . 7-42/57 Assemblies, Buell Blast. . . . 7-59 Assemblies, Sportster . . . 7-60/64

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-7 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Clutch (cont) Assemblies, V-Rod . . . . . .7-59 Cable mounting brackets. . . .4-75 Cables. . . . . . . . . 4-41/74 Control parts . . . . . . . . 4-78 Hand lever assemblies . . . 4-79/89 Handlebar master cylinders. 4-82/90 Hubs, Big Twin 10 spring. . . . . .7-47 Hubs, Big Twin diaphragm . . .7-50 Hydraulic housings Big Twin 5 speed . . . . . . . . . . . . . .7-13 Lever rods. . . . . . . . . 4-75 Master Cylinder rebuild kits . . 4-92, . . . . . . . . . . . . . 4-115 Parts, 45ci . . . . . . . . . 7-65 Parts, Big Twin 10 spring. . . 7-47/49 Parts, Big Twin diaphragm . 7-51/52 Parts, Sportster diaphragm. 7-63/64 Plates, Big Twin 10 spring. . 7-53/58 Plates, Big Twin diaphragm. 7-50/58 Plates, Sportster . . . . . 7-54/59 Pushrods, Big Twin. . . . . .7-66 Release arms. . . . . . . . 4-75 Springs, Big Twin 10 spring. . .7-48 Springs, Big Twin diaphragm. . 7-61 Tools, Big Twin 10 spring . 10-79/80 Tools, Big Twin diaphragm. . 10-79 Tools, Sportster. . . . . . .10-82 CLYMER Repair Manuals. . . 10-47 Coils Ignition. . . . . . . . . 1-81/86 Mounting brackets. . . . . . 1-80 COLONY Belt Drive Pulley Nuts.7-122 COMETIC Air Filter gaskets . . . . . . .8-60 Base gaskets, Big Twin Evolution . . . . . 6-124 Cam change gasket sets. . . 6-126 Engine gasket sets, COMETIC (cont) Big Twin Evolution . . . . . 6-135 Engine gasket sets, Ironhead Sportster. . . . 6-136/139 Engine gasket sets, Panhead. . . . . . . . . . . . . . . . . .6-134 Engine gasket sets, Shovelhead.6-134 Engine gasket sets, Twin Cam.6-136 Engine gasket sets, Sportster 1200cc . . . . . . . 6-132/133 Engine gasket sets, Sportster 883cc. . . . . . . . . . . . . . . 6-133 Engine top end gasket sets.6-128/132 Exhaust manifold gasket . . 9-22/23 Gaskets, transmission kits . . .7-18 Gaskets/seals sets, primary. . .7-107 Head gaskets. . . . . . 6-124/125 Head/Base gasket sets. . . .6-124 Intake manifold seals. . . . . 8-92 Oil Pump gaskets. . . . . . . . . . .6-113 Primary cover gasket, Sportster . . . . . . . . . . . . . . 7-106/110 Rocker box gasket sets, Big Twin Evolution. . . . 6-120/121 Rocker box gasket sets, Sportster Evolution . . . . . 6-121 Big Twin Evolution. . . . 6-120/121 Top end gasket sets, Evolution Sportster . . . 6-132/133 Top end gasket sets, Ironhead . . . . Sportster . . . . . . . 6-130/132 Top end gasket sets, Panhead.6-128 Top end gasket sets, Shovelhead. . . . . . . . . . . . . . . 6-128 Top end gasket sets, Twin Cam.6-130 Top end gasket sets, . . . . . . . Milwaukee-Eight® . . . . . .6-130 Top end gasket sets,Sportster 883cc . . . . . . . . . . . . . . 6-133

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-8 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Compression Release Decorative caps for valves . . . 6-8 Valves . . . . . . . . . . . 6-8 COMPU-FIRE Charging systems . . . . . .1-145 Ignition modules. . . . . . . 1-99 Regulator/Rectifiers. . . . . 1-136 Connecting Rod, Assemblies. . 6-89 Connectors & Electrical Terminals. . . . . . . . . . . . . 1-10, 1-64 Contact Cleaner. . . . . . . 10-22 Control Handlebar control assemblies. . . . . . . . . . . . . . . 4-82/89 Conversion Chart . . . . . . 6-114 Counter Display, Tire Valve Stem Caps. . . . . . . . . . . . 5-18 Countershafts Big Twin, 4 speed . . . . . . 7-27 Big Twin, 5 speed . . . . . . .7-8 Sportster, 4 speed. . . . . . 7-38 Crank Pins. . . . . . . . . .6-98 Crankcase Assemblies, Big Twin. . . . . . . . . .6-3 Balloon diagram, Big Twin. . 6-76/78 Balloon diagram, K Model & Sportster. . . . . . . . . . . . . . .6-79 Balloon diagram, Twin Cam . . 6-78 Breather. . . . . . . . . . 6-81 Covers for under cylinders. . . .6-8 Drain/Timing hole plugs. . . .10-72 Main bearings, Big Twin . . . .6-86 Main bearings, Sportster. . . .6-92 Crash Bar Assemblies. . . 2-84/86 CRUZTOOLS Multi-purpose. . . . . . . .10-49 Ratchet & sockets. . . . . .10-51 Roadside tool kits (roll up type). . . . . . . . . . . . . . . . 10-52/53 Spring puller hook tool. . . . 10-46 CRUZTOOLS (cont) Tire pressure gauges. . . 10-58/59 Tire lever . . . . . . . . . 10-62 Cup. . . . . . . . . . . .10-115 Cup Holder. . . . . . . . .10-115 CYCLE PERFORMANCE PRODUCTS Gauge Mounts. . . . . . . . 4-141 Cylinder Base & crankcase covers . . . .6-8 Base nuts & studs. . . . . . 6-35 Engine by-pass pigtail kit. . . . 6-8 Stud removal tool. . . . . . 10-63 Torque plate tool. . . . . . 10-66 DAKOTA DIGITAL Electric calibrator. . . . . . 4-151 Electronic antenna. . . . . . 1-63 Mounting brackets. . . . . .4-142 Oil pressure gauge . . . . . 4-142 Oil pressure gauge sending unit.4-142 Speedometers. . . . . 4-143/147 Tachometer. . . . . . 4-143/147 Assemblies. . . . . . . . . . . . 4-143/147 DAYTONA TWIN TEC Coils & plug wires . . . . . . 1-81 EFI controller. . . . . . . . 8-77 Fuel injection kits. . . . . . 1-101 Ignition module . . . . . . . 1-98 USB interface. . . . . . . . 1-98 Debris Deflector. . . . . . . .2-16 Degreaser. . . . . . . . . .10-25 Derby Covers. . . . . . . . 7-103 DEUTSCH Electrical Wire Connectors. . . . . . . . . .1-65 DIAMOND CHAIN Primary. . . . . . . . . . .7-87 Rear drive . . . . . . . . .7-117 Diamond Rail Accessories Footrests . . . . . . . . . .2-62 Handlebar grips. . . . . . . 4-12 Shift peg. . . . . . . . . .4-119

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-9 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Dice Style Tire Valve Stem Caps.5-18 Directional Signal Assemblies. . . . . . . . . . . . . . 1-29/30 Flasher. . . . . . . . . . .1-57 Light bulbs. . . . . . . . . 1-34 Load equalizer. . . . . . 1-26/27 Mounting bracket. . . . . 1-31/32 Relocation kits. . . . . . . .1-31 Disc Brake Brake rotors. . . . . . . 5-56/59 Pads. . . . . . . . . . 5-50/55 Displacement Chart, Engine. . .6-100 Distributor Assemblies. . . . . . . . . . . . . . 1-87/88 Parts. . . . . . . . . . . . . . . . . . . 1-88/90 DOC BAILEYS Leather Black. . . . . . . .10-32 Leather Clear. . . . . . . .10-35 Drag Bars. . . . . . . . . . 4-29 DUNLOP TIRES. . . . . . . 5-4/5 Dust Boots Front Fork. . . . .3-39 DYNATEK Coils, ignition. . . . . . . 1-81/82 Complete ignition systems. . 1-94/97 Fuel injection parts. . . . . . . . 8-78/79 Ignition modules. . . . . 1-94/102 DYNOJET Powervision. . . . .8-71 Eagle Spirit Accessories Air filter cover insert. . . 8-95, 10-37 Clutch covers. . . . . . 7-102/103 Front fender ornament. . . . .2-47 Handlebar riser clamps. . . . 4-37 EASY Shift Kit. . . . . . . .4-123 EASYBOY Clutch Lever Kits. . 7-12 Electric Battery cable boot. . . . . . .1-9 Builders kits (charging & starter). . . . . . . . . . . . . . . . .1-49 Cable ties, clamps & retainers. .4-76 Electric (cont) Cables for starter, battery & solenoid . . . . . . . . . . . . . . 1-7/8 Circuit breakers. . . . . . . 1-60 EFI System Relay . . . . . . 1-58 Fuse holder . . . . . . . . .1-59 Heat shrink tubing. . . . . . 1-67 Starter motors . . . . . 1-121/126 Starter relays. . . . . . . 1-58/59 Starter switches (custom) . . 1-61/62 Switches for fairing . . . . . .1-75 Switches for handlebar . . . 1-71/77 Switches for ignition. . . 1-54, 1-56 Switches for rear brake. . . . 1-57 Terminal box . . . . . . . . 1-62 Terminals/Connectors. . . . .1-66 Turn signal flasher. . . . . . 1-57 VOES. . . . . . . . . . . 1-56 Wire. . . . . . . . . . . .1-65 Wire harness kits. . . . . . .1-69 Wire loom. . . . . . . . . .1-67 Electronic Fuel Injection Fuel management system .1-100/103, . Kits. . . . . . . . . . . 8-71/74 Parts. . . . . . . . . . . . . . . . . . . 8-71/78 Engine Big bore kit, 883 to 1200cc . . 6-38, . . . . . . . . . . . . . 6-41/43 Cam case parts, 45ci. . . . . 6-80 Cam case parts, Big Twin. . 6-76/77 Cam case parts, Sportster. . . 6-79 Cam case tools . . . . . 10-73/74 Cam change gasket sets, Big Twin. . . . . . . . . .6-126 Milwaukee-Eight® Twin Cam. .6-126 Cam tools. . . . . . . . 10-73/74 Cams, Big Twin. . . . . . 6-62/64 Cams, Sportster. . . . . . . 6-75 Cleaning brush kit . . . . . .10-65 Compression release valves. . .6-8

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-10 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Engine (cont) Connecting rod roller retainer set.6-86 Connecting rods. . . . . . 6-89/95 Cover for cylinder/crankcase. . .6-8 Crank pins. . . . . . . . . 6-98 Crankcase assemblies, Big Twin.6-3 Crankcase bearings, Big Twin pinion . . . . . . . 6-87 Crankcase drain/timing hole plugs . . . . . . . . . . . . . . . .6-93 Crankcase nut, bolt & stud kits. 6-35 Crankcase parts, Big Twin. . 6-86/89 Crankcase parts, Sportster . . .6-92 Crankcase tools. . . . . 10-63/78 Cylinder base nuts . . . . . .6-35 Cylinder by-pass pigtail kits. . . 6-8 Cylinder torque plates. . . . 10-66 Cylinders, Big Twin . . . . . 6-4/7 Flywheel parts, Big Twin. . . .6-88 Flywheel parts, K Model Sportster . . . . . . . . . .6-94 Gasket Sets, Big Twin Evolution . . . . . 6-135 Gasket sets, Panhead. . . . 6-134 Gasket sets, Shovelhead. . . 6-134 Gasket sets, Sportster . . 6-137/139 . Gasket sets, Twin Cam . . . 6-136 Gear case drain plugs. . . . .6-93 Gear case parts, 45ci . . . . .6-80 Gear case parts, Big Twin. . 6-76/77 Gear case parts, Sportster . . .6-79 Gear case tools. . . . . 10-63/78 Head bolt covers. . . . . . .6-34 Head bolts & washers. . . . .6-34 Head holding tool. . . . . . .6-33 Head TDC tool. . . . . . . 10-68 Lifter block mounting hardware. 6-60 Lower end parts, Big Twin. . . 6-86 Lower end parts, K Model/Sportster . . . . . . . . . . . . . . . .6-92 Engine (cont) Mount hardware. . . . . . 2-49/51 Mounts. . . . . . . . . 2-49/53 Oil pump parts. . . . . 6-102/109 Oils. . . . . . . . . . . 10-2/5 Pinion shaft . . . . . . . . .6-96 Piston assemblies. . . . . 6-36/43 Piston pin lock rings. . . . . .6-45 Piston rings . . . . . . . 6-44/45 Piston tools . . . . . . . 10-66/67 Pushrod assemblies . . . . 6-50/55 Pushrod covers. . . . . . 6-46/49 Pushrod cover seals . . . . 6-48/49 Rocker box gasket sets. . 6-120/123 Rocker cover tool. . . . . . 10-64 Rocker shaft seal. . . . . . .6-19 Sprocket shafts, Big Twin . . . 6-97 Sprocket shafts, Sportster. . . 6-97 Tappet assemblies. . . . . . 6-59 Tappet block alignment tool. . 10-71 Tappet block mounting hardware.6-60 Tappet blocks . . . . . . . .6-59 Timer cover screws. . . . . .6-91 Timer covers . . . . . . . . 6-90 Top end gasket sets, Sportster. . . . . . . . . . . . 6-131/133, 6-140 Top end gasket sets, Panhead.6-128, . . . . . . . . . . . . . . 6-140 Top end gasket sets, Shovelhead . . . . . 6-128, 6-140 Top end gasket sets, Evolution Sportster.6-132/133, 6-140 Milwaukee-Eight®. . . . . . 6-130 Top end gasket sets, Twin Cam. . . . . . 6-130, 6-140 Top end gaskets, Big Twin Evolution. . . . . .6-130 Top end, Big Twin Evolution . . . . . . . . . . . . . . (diagram) 6-12

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Engine (cont) Top end, Ironhead Sportster . . . . . . . . . . . . . . . . . (diagram) 6-14 Top end, Knucklehead (balloon . . . diagram). . . . . . . . . . .6-9 Top end, Panhead (diagram). . 6-10 Top end, Shovelhead (diagram).6-11 Top end, Sportster Evolution . . . . (diagram). . . . . . . . . .6-15 Top end, Twin Cam 88 (diagram).6-13 Valve guide seals. . . . . . . . . . . .6-32 Valve guides . . . . . . . 6-30/32 Valve seats . . . . . . . . .6-26 Valve springs. . . . . . . 6-21/25 Valve tools. . . . . . . . . 6-33 Valves . . . . . . . . . 6-27/29 Wrist pin bushing tools . . . .10-69 Wrist pin bushings. . . . 6-89, 6-95 Epoxy Putty. . . . . . . . .10-32 Equivalent Chart. . . . . . .6-144 EVOLUTION INDUSTRIES Clutch kits . . . . . . . . 7-42/45 Clutch shell . . . . . . . . .7-48 Exhaust Anti-reversion power cones. . .9-24 Baffles . . . . . . . . . . .9-21 Clamps & Mounts . . . . . . 9-29 Drag pipes. . . . . . . . 9-7/10 Dresser mufflers . . . 9-2/5, 9-17/18 Exhaust wrap. . . . . . . . 9-33 Fishtail extensions. . . . . . 9-19 Flat straps . . . . . . . . 9-25/26 Footboard mounting bracket. . 9-27 Heat shield (louver). . . . . .9-30 Heat shields. . . . . . . 9-30/32 Heat wrap . . . . . . . . . 9-33 Make your own (exhaust pipes).9-28 Manifold clamps. . . . . . 9-25/26 Mounting parts, all models. . 9-25/27 Mufflers . . . . . . 9-2/5, 9-14/21 Exhaust (cont) O2 sensor eliminator. . . . . 9-24 O2 sensor socket tool . . . . 10-92 Pipe Polish. . . . . . . . . .9-7 Systems, 45ci . . . . . . . . 9-8 Systems, FLT Evo. . . . . . 9-13 Systems, Ironhead Sportster. 9-9/10 Systems, Panhead. . . . . . .9-8 Systems, Shovelhead early. . . 9-9 Systems, Shovelhead late. . . 9-10 Systems, Softail. . . . . . . 9-11 Systems, Sportster Evolution. . . .9-8 . Systems, Softail/FX Evolution. .9-11 . Tips . . . . . . . . . . . 9-3/4 Torque cones. . . . . . . . 9-24 Weld to fit pipes. . . . . . . 9-28 Wrap . . . . . . . . . . . 9-33 Face Masks. . . . . . 10-102/105 Fairing Switches. . . . . . . . . . . . . . . . . . .1-77 Wind deflector . . . . . . . .2-15 Fender Assemblies, front. . . . . 2-41/45 Assemblies, rear . . . . . 2-34/40 Bibs . . . . . . . . . . . .2-48 Bracket, front (custom) . . . . 3-26 Brackets. . . . . . . . . 3-28/29 Conversion spacers for wide forks. . . . . . . . . .2-42 Ornaments. . . . . . . . . 2-47 Removable mounts for springers.3-8 Rubber washers. . . . . . . 8-11 Saddlebag filler panels . . . . 2-37 Support hardware . . . . . . 2-32 Supports, rear . . . . . . . .2-31 Tips . . . . . . . . . . . .2-48 Filters Air. . . . . . . . . . 8-103/106 Fuel . . . . . . . . . . 8-11/12 Oil. . . . . . . . . . . 8-49/54

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-12 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Fishtail Extensions. . . . . . 9-19 Flame Matching Accessories Exhaust heat shields. . . . . 9-30 Flame Matching Accessories Handlebar grips. . . . . . . 4-13 Flasher, Turn Signal. . . . . .1-57 Flat Straps, Exhaust Mount. 9-25/26 Float Bowl Screws. . . . . . . 8-65, 8-70 Floorboard Assemblies. . . . . . . . . . . . . . 2-70/74 Mounts. . . . . . . . . . .2-69 Flywheel Parts, Big Twin. . . . . . . . . . . . . .6-86 Parts, K Model & Sportster . . .6-94 Foot Shift Levers . . . . . . . . . . 4-118 Pegs. . . . . . . . . 4-119/120 Footboard Assemblies. . . . . . . . . . . . . . 2-70/74 Mounts. . . . . . . . . . .2-69 Footrest Assemblies. . . . . . . . . . . . . . 2-61/66 Highway style. . . . . . . 2-67/68 Footrest Mounting brackets. . . . . 2-68/69 Spring washer . . . . . . . .2-67 Forceflow Head Cooler. . . . . 6-5 Fork Front . . . . . . . . . . . 3-26 Front assembly, Springers. . . 3-2/7 Tools . . . . . . . . . 10-55/58 Tubes. . . . . . . . . . 3-31/32 Forward Control Assemblies (custom). . . 4-124/130 OE style brake parts . . . 4-111/115 OE style shift parts . . . 4-117/123 Frame Assemblies, Rigid style. . . 2-7/13 Assemblies, Softail style . . . 2-2/6 Assemblies, Sportster style. . 2-9/11 Frame (cont) Assemblies, Swingarm style.2-3, 2-13 Clamps. . . . . . . . . . .2-15 Covers. . . . . . . . . . .2-15 Parts. . . . . . . . . . . . . . . . . . . . . .2-14 Seat post/coil mount . . . . . 2-14 Front Fork Acorn stem nut. . . . . . . . . . . 3-11/12 Assemblies. . . . . . . . . . . . . . 3-26/27 Axle cap. . . . . . . . 3-25, 3-30 Boot covers. . . . . . . . .3-39 Bottom cap hardware. . . . . . . . .3-30 Brackets. . . . . . . . . 3-17/20 Covers. . . . . . . . . 3-39/41 Damper spring. . . . . . 3-33/36 Damper tubes . . . . . . 3-31/32 Drain screw. . . . . . . . .3-29 Head cup bearing . . . . . 3-12/13 Head cups. . . . . . . . 3-12/15 Headlight housing/nacelle. . 3-42/43 Internal parts kit. . . . . . . 3-33 Lock cover (for Road King). . .3-16 Lower bracket cover hardware . 3-29 Lower dust shield. . . . . . .3-13 Lowering kits. . . . . . . 3-35/36 Oil. . . . . . . . . . . . .3-33 Pinch bolts. . . . . . . . 3-11/12 Seal & bushing kit . . . . . . 3-38 Seal retaining ring. . . . . . 3-30 Seals . . . . . . . . . . . 3-37 Slider seal washer. . . . . . 3-30 Slider tube assemblies. . . . . . . .3-32 Slider tubes. . . . . . . 3-31/35 Spacers for fender mount . . . 3-29 Springer assemblies . . . . . 3-2/7 Springs. . . . . . . . . 3-35/36 Stem bolt. . . . . . . . 3-12/13 Stem bolt cap. . . . . . 3-12, 3-16 Stem nut . . . . . . . . 3-12/13 Stem nut & lock. . . . . . . 3-12

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-13 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Front Fork (cont) Tools . . . . . . . . . 10-56/58 Tubes. . . . . . . . . . 3-31/32 Tube plug. . . . . . . 3-12, 3-16 Upper bracket bolt. . . . . . 3-12 Upper dust shield. . . . . . .3-12 Fuel Cap Assemblies. . . . . . . 8-2/5 Catalyst, FITCH. . . . . . . 8-10 Filter Assemblies. . . . . 8-11/12 Injection Parts . . . . . . 8-74/76 Line Bulk, all types. . . . . 8-30/37 Line Clamp tools . . . . . . .8-32 Line Clamps. . . . . . . 8-31/36 Line Cover. . . . . . . . . 8-16 Line Crossover, Fat Bob. . . .8-13 Line Fittings. . . . . . . 8-31/36 Line Kits (with end clamps). . .8-13 Management system for EFI.8-70/80 Pressure regulator, fuel injection. . . . . . . . . . . . . . . 8-75/76 Tank Assemblies. . . . . 8-17/28 Tank Mounting parts . . . . 8-14/15 Full Rubber Accessories Throttle control w/grips . . . 4-13/17 Funnel Oil Filter. . . . . 8-54, 10-4 Fuse Holder. . . . . . . . . 1-59 GARDNER WESTCOTT Engine timing hole & drain plug.6-93 Fender support hardware (rear).2-32 Oil pump plug kits . . . . . .6-108 Rocker arm cover screws (Evolution). . . . . . . . . . . . . . .6-18 Sprocket/pulley hardware . . .7-122 Gas Cap Assemblies. . . . . . . 8-2/5 Cap Covers. . . . . . . . . 8-2 Catalyst, FITCH. . . . . . . 8-10 Line Bulk, all types. . . . . . 8-30 Line Clamp tools . . . . . . .8-32 Gas (cont) Line Clamps. . . . . . . 8-31/36 Line Crossover, Fat Bob. . . .8-13 Line Fittings (with end clamps) . 8-13 Line Kits. . . . . . . . . . 8-13 Tank Assemblies. . . . . 8-17/28 Tank Center Panels. . . . . 4-131 Tank Mounting parts . . . . 8-14/16 Valve Assemblies . . . . . 8-6/10 GASGACINCH, Gasket Sealant.10-27 Gasket Base, Big Twin Evolution.6-113, 6-124 Cam change kit, Big Twin. . .6-126 Cam case cover, Big Twin. . .6-114 Cam case cover, Sportster . . .6-79 Cylinder head. . . . . 6-113, 6-124 Engine sets, Big Twin Evolution . . . . . . . . . . . . . . . . 6-135 Engine sets, Ironhead Sportster . . . . . . . . . . . . . . . . 6-137 Engine sets, Panhead. . . . 6-134 Engine sets, Shovelhead . . .6-134 . Engine sets, Sportster 1200cc.6-138 Engine sets, Sportster 883 . . 6-138 . Engine sets, Twin Cam. . . .6-136 Exhaust port. . . . . . . . .9-23 Gear case cover, Big Twin . 6-77/78 Gear case cover, Sportster. . .6-79 Lifter block, Big Twin. . . 6-114/115 Lifter cover, Twin Cam. . . . 6-115 Master cylinder, front. . . . . 4-93 Master cylinder, rear . . . . .4-116 Oil pump, Big Twin . . . 6-103/104 Primary covers, Big Twin. . . 7-97, . . . . . . . . . . . . 7-107/108 Primary covers, Sportster . . . 7-96 Rocker arm, Big Twin Evolution.6-19 Rocker arm, Sportster Evolution.6-20 Rocker box sets, Big Twin Evolution. . . . . . . . . . . . . 6-121/122

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-14 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Gasket (cont) Rocker box sets, Sportster Evolution .. . . . . . . . . . . . 6-121/122 Shifter, Big Twin 4 speed. . . . . .7-31 Timer cover . . . . . . . . .6-91 Top end sets, Ironhead Sportster . . . . . . . . . . . . . 6-130/132 Milwaukee-Eight®. . . . . . 6-130 Sportster . . . . . . . 6-132/133 Top end sets, Panhead . . . 6-128 Top end sets, Shovelhead. . .6-128 Top end sets, Twin Cam . . .6-130 Top end, Big Twin Evo . . . .6-129 Transmission kits, Big Twin 4 & 5 speed . . . . . . . 7-18/21 GATES, Rear Drive Belts. . . 7-123 Gauge Mounts (custom). . . .4-141 Gauges Oil pressure, AUTOMETER. . .8-61 Speedo, AUTOMETER. . . .4-146 Tachometer, AUTOMETER. . 4-138 Gear Case Balloon diagram, Big Twin 1936/1969. . . . . . . . . . . . . . .6-76 Balloon diagram, Big Twin Evolution. . . . . . . . . . . . . . . .6-77 Balloon diagram, K Model & Sportster. . . . . . . . . . . . . . .6-79 Balloon diagram, Shovelhead . . . . 1970/1984 . . . . . . . . . 6-77 Balloon diagram, Twin Cam . . 6-78 Cover screw kits . . . . . . .6-80 Covers, Big Twin. . . . . . .6-84 Tools . . . . . . . . . 10-64/78 Gears Breather valve, Big Twin. . . .6-81 Oil pump drive, Big Twin. . . .6-83 Pinion, Big Twin. . . . . . . 6-83 Transmission, Big Twin 4 speed. . . . . . . . . . . . . . . 7-24/28 Gears (cont) Transmission, Big Twin 5 speed. . . . . . . . . . . . . . 7-7/8, 7-10 Sportster 4 speed . . . . . 7-38/40 Sportster 5 speed . . . . . . 7-39 Generator Assemblies. . . . . . . . . . . . . . . .1-134 Parts. . . . . . . . . . . . . . . . . 1-133/135 Gloves. . . . . . . . . . . . . . . . . . . .10-112 Goggles. . . . . . . . . 10-94/99 GOLAN PRODUCTS INC. Fuel Valves . . . . . . . . . 8-8 GOODRIDGE Banjo bolts with brake switch . .4-95 Brake hose (cut to length).4-101/104 Brake hose (universal length) . 4-105 Brake hose (OE fitment) . . . 4-108 Custom rear brake tee. . . . .4-98 EFI lines. . . . . . . . . . 8-30 Engine oil line kits. . . . . 8-37/38 Hose ends. . . . . . . . 8-33/34 Oil & fuel line (bulk lengths). 8-36/37 Top end feed lines. . . . . . 8-38 Grease Fittings. . . . . . . .2-16 Grease. . . . . . . . . . .10-25 Hand Shift Knob. . . . . . .4-123 Handlebar Assemblies. . . . . . . . . . . . . . 4-21/32 Cell phone mount. . . . . . . . . . .10-13 Clamp covers. . . . . . . . 4-37 Clamp hardware . . . . . 4-38/39 Control assemblies . . . . 4-85/92 Grips . . . . . . . . . . 4-11/17 Lever . . . . . . . . . . 4-80/83 Riser bushings. . . . . . . .4-39 Riser hardware . . . . . . 4-38/39 Riser lower clamps . . . . . .4-34 Riser solid mount adapters. . .4-39 Riser upper clamps. . . . . .4-37 Risers, custom style. . . . 4-33/36

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-15 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Handlebar (cont) Switches. . . . . . . . . . . . . . . . 1-66/74 HARDBODY Brand Brake caliper assemblies. . . .5-39 Debris deflector. . . . . . . 2-16 Front fork assemblies . . . 3-31/32 Front fork bracket kits . . . 3-19/20 Oil filter mount. . . . . . 8-57/58 Oil tank assemblies, Big Twin.8-30/33 Oil tank filler/temp cap. . . . .8-41 Oil tank mounts. . . . . 8-43, 8-48 Pulley/sprocket spacers. . . .7-126 HARDWARE Brand Rear fork assemblies. . . . . 2-18 Brake line fittings. . . . . 4-96/106 Engine pushrods. . . . 6-50, 6-53 Engine valve seats. . . . . . . . . . .6-26 Regulator/rectifiers. . . . 1-137/139 Regulators. . . . . . . 1-137/139 HASTINGS Piston Rings. . . 6-44/45 HAYDEN Primary Chain Tensioner. . . . . . . . . . 7-90 Head Cups. . . . . . . . 3-12/13 Head Bolt covers. . . . . . . . . 6-34 Bolts & washers. . . . . . . 6-34 Gaskets. . . . . . . 6-125, 6-127 Headbands. . . . . . . . .10-107 Headlight Assemblies. . . . . . . . . . . . . . 1-12/19 Bulbs . . . . . . . . . . . 1-20 Housing. . . . . . . . . . 1-17 Housing/nacelle. . . . . . 3-42/43 Lens grills. . . . . . . . . .1-17 Mounting brackets. . . . . . 1-21 Seal beams. . . . . . . . .1-18 Wire connector. . . . . . . .1-21 Heat Deflectors for Touring Models. . . . . . . . . . . . . . . .2-15 Heat Shields, Exhaust (all models). . . . . . . . . . . . . . . .9-30 Heat Shrink Tubing. . . . . . 1-67 Heat Wrap for Exhaust. . . . .9-33 Head Wraps. . . . . . . . 10-106 Heim Joints, Brake/Shift Rod End. . . . . . . . . . . . . . 4-121/122 Helmet Liner. . . . . . . . 10-101 Helmet, Snap Straps. . . . . 10-16 Helmet Visors. . . . . . . .10-15 HIFLOFILTRO Oil Filters. . . . 8-52 Highway Bars. . . . . . . 2-83/86 Horn Assemblies. . . . . . . . . . . . . . . .1-150 Covers. . . . . . . . . . 1-150 Hoses Brake, custom braided. . 4-100/105 Brake, custom nylon . . . . . 4-99 Brake, OE fit braided. . . 4-106/110 Hub Assemblies. . . . . . . . . . . . . . 5-19/20 Wheel hub parts. . . . . . . . . . 5-20/21 Hydraulic Clutch Housings. . .7-12 Ignition Coil Covers. . . . . . . . . . .1-78 Ignition coils. . . . . . . 1-81/86 Mounting brackets. . . . . . 1-80 Ignition Advance unit parts. . . . . . 1-91 Advance units . . . . . . 1-91/92 Anti-drop relay. . . . . . . .1-59 Circuit breaker parts . . . . 1-88/92 Circuit breakers. . . . . . . 1-60 Coil covers. . . . . . . . . 1-78 Coils. . . . . . . . . . 1-81/86 Complete systems. . . . . 1-94/98 Distributor parts. . . . . . 1-88/92 . Distributors. . . . . . . . . 1-88 Magneto parts. . . . . . . .1-88 Modules. . . . . . . . 1-101/102

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-16 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Ignition (cont) Spark plugs. . . . . . 1-107/109 Switches. . . . . . . . . . . . . . . . 1-54/56 Timer cover screws. . . . . 1-106 Timer covers . . . . . . 1-105/106 Tune up kits. . . . . . . . .1-89 VOES. . . . . . . . . . . 1-56 Inline Spark Tester. . . . . .10-48 Inner Primary Covers. . . . . 7-98 Inspection Covers. . . . . . 7-102 Instrument Panel Assemblies. .4-135 Light bulbs. . . . . . . . . 1-34 Parts. . . . . . . . . . . . . . . . . 4-131/134 Intake Air temp sensor EFI. . . . . .8-74 Manifold adapters . . . . . . 8-90 Manifold engine breather kits.8-92/94 Manifold parts . . . . . 8-87, 8-90 Jiffy Stand Assemblies. . . . . . . . . . . . . . 2-55/60 Parts. . . . . . . . . . . . . . . . . . . 2-54/56 JIMS Balancer shaft removal tool. . 10-70 Bearing race tool. . . . . . 10-69 Breather valves & gears . . . .6-81 Cam case tools . . . . . 10-73/74 . Clutch tools . . . . . . . 10-79/80 Connecting rod races. . . . . . . . .6-89 Crank pins, Big Twin. . . . . 6-98 Crank pins, Sportster. . . . . 6-98 Crankcase tools. . . . . 10-69/78 Cylinder torque plates. . . 10-66/68 Engine piston tools . . . . . 10-66 Engine tools. . . . . . . 10-65/78 Exhaust tools. . . . . . . .10-63 Force flow head cooler . . . . .6-5 Front fork tools. . . . . . 10-55/58 Gear case tools. . . . . 10-69/71 Head cup & race installer tool. 10-57 Kickstart parts . . . . . . . .7-35 JIMS (cont) Oil pump assemblies. . . . .6-104 Oil pump gears . . . . . . . 6-83 Oil pump parts. . . . . 6-101/102 Oil pump tools. . . . . . 10-72/73 O2 sensor socket tool . . . . 10-90 Pinion shafts, Sportster & Big Twin. . . . . . . . . 6-96 Primary drive tools. . . . 10-84/85 Rear fork bushing tools. . . .10-54 Roller tip rocker arm . . . . . 6-20 Shifter shaft bushing, Sportster. 7-40 Speedometer sensor block off plate . . . . . . . . . . . . . . . . 7-3 Sprocket shafts, Big Twin . . . 6-97 Tappet assemblies. . . . . 6-56/58 Tappet block alignment tool. . 10-71 Tappet blocks . . . . . . . .6-58 Transmission pulley nuts. . . 7-120 Transmission rebuild kits. . . 7-9/10 Transmission sprocket/pulley wrench. . . . . . . . . . . . . . 10-85 Transmission tools. . . . 10-82/87 Valve spring compressor tool . 10-66 Wrist pin bushings. . . . . . 6-89 K&N Air filter assemblies. . . . 8-99/102 Air filter elements. . . . 8-104/106 . Air filter oils . . . . . . . . 10-24 Cleaner/Degreaser. . . . . . . . . .10-24 Fuel filter assemblies. . . . . 8-11 Oil filter elements. . . . . . .8-51 KEIHIN Carburetor Parts. . . . . . .8-86 KEITH BLACK Piston pin lock rings. . . . . .6-39 Pistons, Big Twin. . . . . 6-38/39 Pistons, Sportster . . . . . . 6-43 KENDA Tires. . . . . . . . . 5-8 Key Fobs. . . . . . . . . 10-118

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-17 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE KHROME WERKS Sissy bars . . . . . . . . . 2-86 Kickstand Assemblies. . . . . . . . . . . . . . 2-57/58 Extensions. . . . . . . . . 2-56 Parts. . . . . . . . . . . . . . . . . . . 2-54/57 Kickstart Conversion kits . . . . . . . 7-32 End covers. . . . . . . . . 7-33 Gaskets, Big Twin. . . . . . 7-35 Parts, Big Twin. . . . . . . . . . . 7-34/35 Parts, Sportster . . . . . . . 7-41 Pedals . . . . . . . . . . .7-34 KREEM PRODUCTS Fuel tank sealant/cleaner. . . . .10-29 Krommets Gas cap covers. . . . . . . .8-2 LE PERA Pillion pads . . . . 2-99, 2-111-112 Seats, Big Twin 4 speed. . . 2-103 Seats, Dresser or Bagger. 2-104/109 Seats, FXR models. . . . . 2-100 Seats, Rigid frame. . . . . .2-101 Seats, Softail models. . . . .2-102 Seats, solo style. . . . . . . . . . 2-92/98 Seats, Sportster. . . . . . .2-112 Leather Chaps. . . . . . . 10-111 Leather Gloves. . . . . . .10-112 Leather Shirt . . . . . . . .10-111 LED Light assemblies . . . . . 1-30/39 Mirrors. . . . . . . . . . 4-2/10 Taillight assemblies. . . . 1-38/48 Lever Assemblies, clutch & brake. 4-79/83 Foot shift . . . . . . . 4-116/122 Handlebar lever parts . . . 4-83/95 Shift covers . . . . . . . . 4-117 License Backing plates. . . . . . 1-50/52 License (cont) Frames. . . . . . . . . 1-50/52 Mount hardware. . . . . . . 1-53 Mounting brackets. . . . . 1-45/52 Taillight/License. . . . . . 1-45/55 Lifter Assemblies. . . . . . . . . . . . . . 6-56/58 Block mounting hardware . . . 6-60 Blocks . . . . . . . . . . .6-59 Lights Directional signal parts . . . 1-25/33 Headlight assemblies. . . . 1-12/19 Headlight bulbs . . . . . . 1-18/20 Headlight lens kits. . . . . 1-17/18 Headlight mounting brackets.1-21/22 Indicator bulbs. . . . . . . .1-34 Marker & running assemblies.1-30/38 Marker light bulbs . . . . . . 1-34 Marker light mount brackets . . 1-32 Mounting brackets. . . . . 1-21/22 Spotlight assemblies. . . . 1-23/24 Spotlight bulbs. . . . . . 1-19/20 Taillight assemblies. . . . 1-38/48 Taillight bulbs. . . . . . . . 1-34 Taillight parts. . . . . . . 1-48/53 Turn signal bulbs. . . . . . .1-34 Turn signal parts . . . . . 1-30/39 Turn/Directional assemblies. 1-30/39 Locks Front fork lock cover . . . . . 3-16 Security bike locks. . . . . . 10-6 Lower End Parts, Big Twin. . . . . . . . . . . 6-86/99 Parts, K Model & Sportster . . .6-92 Lowering Kits Front forks. . . . . . . . 3-34/36 Rear. . . . . . . . . . . .2-22 LUCAS OIL Assembly oil. . . . . . . . 10-20 Chain oil. . . . . . . . . .10-20

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-18 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL LUCAS OIL (cont) Detailer. . . . . . . . . . . . . . . . . . .10-30 Engine oil. . . . . . 10-2/3, 10-5 Fork oil. . . . . . . . . . 10-23 Fuel stabilizer. . . . . . . .10-17 Fuel treatment. . . . . . . 10-17 Grease. . . . . . . . . . 10-25 Octane booster . . . . . . .10-17 Oil stabilizer. . . . . . . . 10-19 Tire shine. . . . . . . . . 10-32 Transmission oil. . . . . . . 10-3 Lubricants Anti-seize. . . . . . . . . 10-25 Assembly oil. . . . . . . . 10-25 Cable. . . . . . . . . . .10-22 Chain oil. . . . . . . . . .10-20 Engine oil. . . . . . . . . 10-2/7 Front fork oil. . . . . . . . 10-23 Gel-lube. . . . . . . . . .10-20 Primary case oil. . . . . . .10-18 Transmission & primary oil . .10-2/3, . . . . . . . . . . . . . . 10-18 Transmission oil. . . . . . .10-19 Luggage Racks. . . . . . . .2-76 Mainshafts Big Twin, 4 speed . . . . . 7-24/26 Big Twin, 5 speed . . . . . . .7-7 Sportster, 4 speed. . . . . . 7-38 Sportster, 5 speed. . . . . . 7-36 MALLORY Distributor/circuit breaker kit . . 1-87 Electronic advanced ignition . . 1-92 E-Spark ignition. . . . . . . 1-96 Maltese Cross Ignition timer cover . . . . . 1-106 Marker/running lights. . . . . 1-37 Mirrors. . . . . . . . . . . 4-9 Taillights. . . . . . . . . . 1-41 MANLEY Bee Hive Valve Spring Set . . .6-24 MANLEY (cont) Engine valves . . . . . . . .6-29 Valve spring collars. . . . . .6-26 Valve springs. . . . . . . 6-21/25 Manifold Exhaust clamps. . . . . 9-26, 9-29 Intake adapters, Mikuni. . . . 8-70 Intake adapters, spigot type . . 8-90 Intake engine breather kit . . 8-93/94 Intake parts . . . . . . . 8-90/92 Manuals CLYMER Repair . . .10-47 Marker Light Assemblies. . . . . . . 1-31/33, 1-36/37 Bulbs . . . . . . . . . . . 1-34 Mounting brackets. . . . . 1-31/32 MARSHALL Oil pressure gauges. . . . . . . . . .8-61 Master Cylinder Assemblies, front OE style. . . . . . 4-85, 4-87 Assemblies, front custom. . . . . .4-94 Assemblies, rear . . . . 4-113/114 Body covers, rear. . . . . . . . . . .4-115 Clutch hydraulic. . . . . . . 4-87 Clutch, rebuild kits. . . . . . 4-92 Rebuild kits, front. . . . . . .4-92 . Rebuild kits, rear. . . . . . 4-115 Reservoir, rear. . . . . . . 4-115 Reservoir covers, front. . . . . . . .4-93 Reservoir covers, rear. . . . 4-114 MASTER LOCK, Security Locks.10-6 Mechanical Advance Unit for Ignition. . . . . . . . . . . . . 1-91/92 Micro Louver Heat Shield. . . .9-32 Mid Frame Type Heat Deflectors.2-15 MIKUNI Air filter parts. . . . . . . . 8-68 Carburetor assemblies & kit . . 8-66 Carburetor parts. . . . . . 8-68/70 Mini Floorboards. . . . . . . 2-74

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-19 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Mirror Assemblies. . . . . . . . . . . . . . . 4-2/10 Mount. . . . . . . . . . . .4-9 Momentary Push Button Switches (custom). . . . . . . . . . .1-61 Modules Ignition assemblies . . . . 1-93/104 Ignition covers. . . . . 1-105/106 MOROSO Spark plug wires . . . . . . 1-120 MOTION PRO Air chuck . . . . . . . . . 10-59 Alignment tool . . . . . . . 10-61 Belt tension gauge. . . . . .10-80 Brake Bleeder tool. . . . . .10-63 Brake cables . . . . . . . . 4-75 Cable clamps. . . . . . . . 4-76 Cable luber . . . . . . . . .4-72 Cable lubricant. . . . . . . 10-22 Choke/enricher cables. . . . .8-87 Clutch cables. . . . . . . 4-72/74 Drive chain tools . . . . . 10-82/83 Fuel line (clear) . . . . . . . 8-31 Hose shears. . . . . . . . 10-50 Speedometer cables. . . . . 4-65 T-handle rack. . . . . . . .10-46 T-handle socket driver. . . . 10-46 Throttle cables. . . . . . 4-41/64 Valve core remover. . . . . 10-63 Wheel bearing remover. . . .10-63 Motor Mount assemblies. . . . . 2-49/53 Mount hardware. . . . . . 2-49/51 Motorcycle Tie Down Straps.10-12/15 Mounting Brackets Ignition switch . . . . . . . .1-63 Oil tank. . . . . . . . 8-43, 8-48 Rear brake lever . . . . . . 4-112 Shift foot lever. . . . . . . 4-117 Mounts for Transmission. . . .7-22 Mufflers Bracket Cover . . . . . . . .9-15 Custom fit. . . . . . . . . .9-20 Dresser models. . . 9-3/5, 9-14/18 MUSTANG Fender bibs. . . . . . . . .2-48 Saddlebag lid covers. . . . . 2-79 Seat back pads . . . . . 2-109/112 Seats, Big Twin 4 speed. . . 2-103 Seats, Dresser or Bagger models. . . . . . . . . . . . . . 2-105/109 Seats, Dyna models. . . . . . . . .2-100 Seats, FLT models. . . . . . 2-105/109 Seats, Road King models. 2-105/109 Seats, Softail models. . . . .2-110 Seats, Sportster models . . . 2-112 Sissy bar pads. . . . . . . .2-87 NORTHERN Fuel tank cleaner & sealant. . 10-29 NOVISTRETCH Fairing and saddlebag mask. . 2-80 Nets, Cargo. . . . . . . . .10-15 Nose Cone, Gear/Cam Case Covers. . . . . . . . . . . 6-84 Nuts Acorn head . . . . . . . 10-40/41 Cap head. . . . . . . . . 10-41 Hex head. . . . . . . . . 10-42 Hex nylon insert. . . . . . .10-40 Pike head. . . . . . . . . 10-40 O Ring Matching Accessories Footrests . . . . . . . . . .2-65 Highway footrests . . . . . . 2-66 Shift pegs. . . . . . . . . 4-119 O Ring Assortment. . . . . .10-45 Octane Booster. . . . . . 10-17/18 Oil Filter Assemblies. . . . . . . . . . . . . . 8-49/53 Cup wrench tools. . . . . . .8-54 Elements . . . . . . . . 8-53/56

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